Helical Pier Fabrication: Difference between revisions

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{|style="float:right;border:1px solid black"
| {{Infobox
|name        = Infobox
|bodystyle    =
|title        = Open Source Helical Piers
|titlestyle  =
|image        = [[File:helicalpier.jpg|200px|alt=Example alt text]]
|imagestyle  =
|caption      = Short description
|captionstyle =
|headerstyle  = background:#ccf;
|labelstyle  = background:#ddf;
|datastyle    =
|header1 = Specifications
|label1  = dfd
|data1  = dfd
|header2 =
|label2  = Product Ecology
|data2  = Uses [[CNC Torch Table]] to cut the helix. Uses [[Welder]] to attach helix to shaft. Cuts shaft with [[CNC Multimachine]]. Uses [[3D Printing]] for wire arc additive manufacturing of joints. Uses [[Hot Dip Galvanizing]] for final coat (not included in the [[GVCS]]). Uses [[Universal Rotor]]-based helical pile driver with [[LifeTrac]] open source tractor, with [[Power Cube]] hydraulic takeoff.
|header3 =
|label3  = License
|data3  = [[OSHWA]] and [[OSI]] compliant. CC-BY-SA-4.0 International, GPLv3, [[DIN SPEC 3105]].
|header4 =
|label4  = Module 1
|data4  = Helix is CNC cut with 5 axis CNC torch table to get a leading edge.
|header5 =
|label5  = Module 2
|data5  = Shaft is standard 2" pipe, 0.19" wall.
|header6 =
|label6  = Key Specification
|data6  =
|header7 =
|label7  = Construction
|data7  = Connector is [[WAAM]] 3D-Printed.
|header8 =
|label8  = Productivity
|data8  = Allows for 1 day-builds of entire foundation systems, with 5 minute auger time per pile.
|header9 = Completion Status
|label9  =
|data9  =
|header10 =
|label10  =
|data10  = Design phase as of 9/16/20. See also [[Status of Completion]].
|belowstyle = background:#ddf;
|below = Do you want more of this? [[Get Involved]]
}}
|}
=Development=
{| class="wikitable"
|+ Development Template
!
! Description
! Link to Work Product
! %
|-
! scope=row |
| '''DESIGN''' ||  || 
|-
! scope=row | 1
| [[Requirements + Value Proposition]] ||  [[Open Source Helical Piers Requirements + Value Proposition]]  || 0
|-
! scope=row | 2
| [[Industry_Standards]] || [[Open Source Helical Piers Industry Standards]] || 0
|-
! scope=row | 3
| [[Conceptual Design]] || [[Open Source Helical Piers Conceptual Design]] || 0
|-
! scope=row | 4
| [[Module Breakdown]] || [[Open Source Helical Piers Module Breakdown]]  || 0
|-
! scope=row | 5
| [[3D CAD]] || [[Open Source Helical Piers 3D CAD]] || 0
|-
! scope=row | 6
| [[Basic Calculations|Calculations]] || [[Open Source Helical Piers Calculations]] || 0
|-
! scope=row | 7
| [[Electronics Design]] || [[Open Source Helical Piers Electronics Design]] || 0
|-
! scope=row | 8
| [[Wiring and Plumbing]] || [[Open Source Helical Piers Wiring and Plumbing]] || 0
|-
! scope=row | 9
| [[Software]] || [[Open Source Helical Piers Software]] || 0
|-
! scope=row | 10
| [[Design Guide]] || [[Open Source Helical Piers Design Guide]] || 0
|-
! scope=row |
| '''BILL OF MATERIALS ||  ||
|-
! scope=row | 10
| [[Proper BOM|BOM]] || [[Open Source Helical Piers BOM]] || 0
|-
! scope=row | 11
| [[vBOM]] || [[Open Source Helical Piers vBOM]] || 0
|-
! scope=row | 12
| [[CAM Files]] || [[Open Source Helical Piers CAM Files]] || 0
|-
! scope=row | 13
| [[Cut List]] || [[Open Source Helical Piers Cut List]] || 0
|-
! scope=row |
| '''BUILD''' || ||
|-
! scope=row | 14
| [[Build Instructions]] || [[Open Source Helical Piers Build Instructions]] || 0
|-
! scope=row | 15
| [[Fabrication Drawings]] || [[Open Source Helical Piers Fabrication Drawings]] || 0
|-
! scope=row | 16
| [[Exploded Part Diagram]] || [[Open Source Helical Piers Exploded Part Diagram]] || 0
|-
! scope=row | 17
| [[Production Engineering]] || [[Open Source Helical Piers Production Engineering]] || 0
|-
! scope=row |
| '''LIFECYCLE DESIGN''' || ||
|-
! scope=row | 18
| [[Build Pictures and Video]] || [[Open Source Helical Piers Build Pictures and Video]] || 0
|-
! scope=row | 19
| [[Data Collection]] || [[Open Source Helical Piers Data Collection]] || 0
|-
! scope=row | 20
| [[Future Work]] || [[Open Source Helical Piers Future Work]] || 0
|-
! scope=row | 21
| [[Troubleshooting and Repair]] || [[Open Source Helical Piers Troubleshooting and Repair]] || 0
|}
=Build Procedure=
Steps:
Steps:
#Get shaft
#Get shaft
Line 5: Line 176:
#Make connector/driver attachment
#Make connector/driver attachment
#Weld on connector/driver attachment
#Weld on connector/driver attachment
#Hot dip galvanize the weldment.
#Hot dip galvanize the weldment


==Making sectional screw flighting==
=Making sectional screw flighting=
See [[Sectional Screw Flighting]]
See [[Sectional Screw Flighting]]


=Links=
=Links=
*[[Hot Dip Galvanizing]] - includes quotes
*[[Hot Dip Galvanizing]] - includes quotes

Latest revision as of 16:50, 19 September 2020

Open Source Helical Piers
Example alt text
Short description
Specifications
Product Ecology Uses CNC Torch Table to cut the helix. Uses Welder to attach helix to shaft. Cuts shaft with CNC Multimachine. Uses 3D Printing for wire arc additive manufacturing of joints. Uses Hot Dip Galvanizing for final coat (not included in the GVCS). Uses Universal Rotor-based helical pile driver with LifeTrac open source tractor, with Power Cube hydraulic takeoff.
License OSHWA and OSI compliant. CC-BY-SA-4.0 International, GPLv3, DIN SPEC 3105.
Module 1 Helix is CNC cut with 5 axis CNC torch table to get a leading edge.
Module 2 Shaft is standard 2" pipe, 0.19" wall.
Construction Connector is WAAM 3D-Printed.
Productivity Allows for 1 day-builds of entire foundation systems, with 5 minute auger time per pile.
Completion Status
Design phase as of 9/16/20. See also Status of Completion.
Do you want more of this? Get Involved
v · d · e

Development

Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition Open Source Helical Piers Requirements + Value Proposition 0
2 Industry_Standards Open Source Helical Piers Industry Standards 0
3 Conceptual Design Open Source Helical Piers Conceptual Design 0
4 Module Breakdown Open Source Helical Piers Module Breakdown 0
5 3D CAD Open Source Helical Piers 3D CAD 0
6 Calculations Open Source Helical Piers Calculations 0
7 Electronics Design Open Source Helical Piers Electronics Design 0
8 Wiring and Plumbing Open Source Helical Piers Wiring and Plumbing 0
9 Software Open Source Helical Piers Software 0
10 Design Guide Open Source Helical Piers Design Guide 0
BILL OF MATERIALS
10 BOM Open Source Helical Piers BOM 0
11 vBOM Open Source Helical Piers vBOM 0
12 CAM Files Open Source Helical Piers CAM Files 0
13 Cut List Open Source Helical Piers Cut List 0
BUILD
14 Build Instructions Open Source Helical Piers Build Instructions 0
15 Fabrication Drawings Open Source Helical Piers Fabrication Drawings 0
16 Exploded Part Diagram Open Source Helical Piers Exploded Part Diagram 0
17 Production Engineering Open Source Helical Piers Production Engineering 0
LIFECYCLE DESIGN
18 Build Pictures and Video Open Source Helical Piers Build Pictures and Video 0
19 Data Collection Open Source Helical Piers Data Collection 0
20 Future Work Open Source Helical Piers Future Work 0
21 Troubleshooting and Repair Open Source Helical Piers Troubleshooting and Repair 0

Build Procedure

Steps:

  1. Get shaft
  2. Make sectional screw flight helix
  3. Weld on helix
  4. Make connector/driver attachment
  5. Weld on connector/driver attachment
  6. Hot dip galvanize the weldment

Making sectional screw flighting

See Sectional Screw Flighting

Links

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