D3D v19.06: Difference between revisions
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=BOM= | |||
==Parts== | |||
*SSR - | |||
*GFCI - [https://www.amazon.com/gp/product/B01NBID080/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1] | |||
*Power Supply - [https://www.amazon.com/NOYITO-AC-Supply-100-260V-Industrial/dp/B07PS9M4DJ/ref=sr_1_11?hvadid=234336986560&hvdev=c&hvlocphy=9023315&hvnetw=g&hvpos=1t2&hvqmt=e&hvrand=18393834033979797332&hvtargid=kwd-14997867442&keywords=24v%2B4a%2Bpower%2Bsupply&qid=1555640867&s=gateway&sr=8-11&th=1] | |||
*Nichrome wire 26 ga 12' - [https://www.amazon.com/Nichrome-80-Gauge-Resistance-Wire/dp/B07CHVKKCQ/ref=sr_1_1?keywords=26g+nichrome&qid=1556331139&s=gateway&sr=8-1] | |||
*Fiberglass sleeve - [https://www.mcmaster.com/7324t14] | |||
*Crimps | |||
*Spade terminal brass - | |||
* | |||
==3D Printed Files and Production Engineering== | |||
*Printer Profile - [[File:v1904_04_Production.ini]] using [[D3D v19.02]] or [[D3D_v18.12]] | |||
*'''Number in brackets is number of pieces needed per machine''' | |||
#[[File:check.png]][8] Frame Corners - [[File:Framebracket.fcstd]]. 1 - [[File:Framebracket.stl]]. 8 - [[File:8corners.stl]] - 4:51 hr + 73 g PLA. | |||
#[[File:check.png]][1] Control Panel - [[File:Controlpanel v1904.fcstd]]. 1 - [[File:Bentpanel v1904.stl]] - 7:28 hr and 111 g PLA. | |||
#[[File:check.png]][4] Short carriage - [[File:Axis half carriage.fcstd]]. 1 - [[File:Axis half carriage.stl]] - 45 min 10 g PLA. 4 - [[File:4 Axis half carriage.stl]] - 2:41 hr, 40 g PLA | |||
#[[File:check.png]][6] Carriage - [[File:Universal axis carriage side.fcstd]]. 1 - [[File:Universal axis carriage side.stl]] - 1:14 hr, 18 g PLA. 6 - [https://github.com/OpenSourceEcology/D3D_v19.04/blob/master/6%20carriages.stl 6 Carriages for printing] - 7:26 hr + 108 g PLA | |||
#[[File:check.png]][1] Offset Cable Chain - [[File:Offsetcablechain.fcstd]]. 1 - [[File:Offsetcablechain.stl]]. 18 min + 4 g PLA. | |||
#[[File:check.png]][1] Sensor Holder - [[File:Nozzleassembly.fcstd]]. 1 - [[File:Nozzleassembly.stl]] - 1:01 hr and 14 g PLA | |||
#[[File:check.png]][1] Extruder Mount Integrated Into Carriage - [[File:Brackettop.fcstd]]. 1 - [[File:Brackettop.stl]]. 1:12 hr + 18 g PLA. | |||
#[[File:check.png]][1] Plug Top - [[File:D3DPlugCover.fcstd]]. 1 - [[File:D3DPlugCover.stl]]. 18 min + 5 g PLA. | |||
#[[File:check.png]][1] Plug Bottom - [[File:D3DPlugInner.fcstd]]. 1 - [[File:D3DPlugInner.stl]] - 13 min + 3 g PLA. | |||
#[[File:check.png]][2] Endstops - [[File:Endstopholder2.fcstd]]. 1 - [[File:Endstopholder2.stl]] - 7 min 2 g PLA. 2 - [[File:2 endstops.stl]] - 13 min 4 g PLA. | |||
#[[File:check.png]][2] XY bracket with hole - [[File:Xy bracket.fcstd]]. 1 - [[File:Xy bracket.stl]] - 2nd in history - 40 min 10 g. 2 brackets with hole - [[File:2_xy_bracket.stl]] | |||
#[2] Y Axis Mount bracket - pair of them - [[File:y_mount_bracket.stl]]. For source, see above line. | |||
===More=== | |||
---- | |||
#[10] Idler Piece - [[File:Universal Axis Idler Side short version.fcstd]]. 1 - [[File:Universal Axis Idler Side short version.stl]]. 10 - [[File:10_idler_pieces.stl]] | |||
#[10] Motor Piece - [[File:Universal axis motor side.fcstd]]. 1 - [[File:Universal axis motor side.stl]]. 10 - [[File:10_motor_pieces.stl]] | |||
#[50] Cable chain - [[File:Link.fcstd]]. 1 - [[File:Link.stl]]. 42 - [[File:42_cablechain.stl]] | |||
#[2] Cable chain end - [[File:D3dcablechain end.fcstd]]. 1 - [[File:D3dcablechain end.stl]]. 2 - [[File:2_cablechain_end.stl]] | |||
#[1] Control Panel Wire Cover - [[File:Wireboxcover_v1904.fcstd]]. 1 - [[File:Wireboxcover_v1904.stl]] | |||
#[1] Extruder Bracket - [[File:E3dtitanbracket.fcstd]]. 1 - [[File:E3dtitanbracket.stl]]. 10 - [[]] | |||
#<strike>[2] Y-Axis Bracket - [[]]. 1 - [[]]. 10 - [[]]</strike> | |||
#[10] Belt Peg - [[File:Peg 8mm rods.fcstd]]. 1 - [[File:Peg 8mm rods.stl]]. 10 - [[File:10pegs.stl]] - 6 large, 4 small. | |||
#'''Spool holder''' | |||
=Build Instructions= | =Build Instructions= | ||
Revision as of 19:35, 15 July 2019
BOM Notes
CAD
Hint: Tasks: (1) Updating Y axis holding bracket including 3D printed Corner Fit. (2) New insulated bed. (3) 3D Printed Control Panel. (4) Offset cable chain start piece. 
Printer
Design Rationale:
- 0.26 diameter hole through frame (6.6 mm) and through Y mount to frame
D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd
12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd
Bracket for bonding frame together without welding. - FreeCAD -File:Framebracket.fcstd. STL - File:Framebracket.stl
Z1 axis - size:nullkb - FreeCAD -File:Z1D3Dv1902.fcstd
![[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl](/images/thumb/4/45/Motorside.jpg/120px-Motorside.jpg)
[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl
Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl
Half carriage: File:Axis half carriage.fcstd. STL - File:Axis half carriage.stl
![[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.](/images/thumb/a/ae/Idlershort.jpg/120px-Idlershort.jpg)
[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.
X cable chain - FreeCAD - File:X cable chain.fcstd.
Y cable chain - FreeCAD - File:Y cable chain.fcstd.
Y Cable Chain Mounting Bracket. - FreeCAD - File:Cable chain bracket.fcstd. STL - File:Cablechainbracket.stl.
XY Bracket - FreeCAD - File:Xy bracket.fcstd. STL - File:Xy bracket.stl.
Cable Chain Main Link. Note that FreeCAD file is simplified. No FreeCAD source exists outside of STL.. File:Link.fcstd. STL - File:Link.stl
Beginning Cable Piece - File:D3dcablechain beginning.stl.
- End Cable Piece - File:D3dcablechain end.fcstd. File:D3dcablechain end.stl.
Offset Cable Chain Piece - File:Offsetcablechain.fcstd. File:Offsetcablechain.stl.
Endstop holder. - File:Endstopholder2.fcstd. File:Endstopholder2.stl. See Open Source Endstop Holder
![Generic limit switch. - File:Limitswitch.fcstd. Source: [1]](/images/thumb/2/2e/Limitswitch.png/120px-Limitswitch.png)
Generic limit switch. - File:Limitswitch.fcstd. Source: [1]
Endstop holder assembly. - File:Endstop assy.fcstd.
Second cablechain holder. - File:Secondcableholder.fcstd. File:Secondcableholder.stl.
Spacer. - File:Spacer.fcstd. File:Spacer.stl. 8 for 1 machine - File:8spacers.stl.
![E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2]](/images/thumb/7/79/E3dtitanbracket.png/120px-E3dtitanbracket.png)
E3D Titan Bracket. - File:E3dtitanbracket.fcstd. File:E3dtitanbracket.stl.Source - [2]
LFX_24V Power Supply - size:nullkb - FreeCAD -File:LFX 24V Power Supply.fcstd
![Spool Holder. File: File:Spoolholder.stl Link for more types of these joints - [3]](/images/thumb/d/d6/Spoolholderjoint.jpg/120px-Spoolholderjoint.jpg)
Spool Holder. File: File:Spoolholder.stl Link for more types of these joints - [3]
![[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl](/wiki/File:Motorside.jpg)
![[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.](/wiki/File:Idlershort.jpg)
![Spool Holder. File: File:Spoolholder.stl Link for more types of these joints - [3]](/wiki/File:Spoolholderjoint.jpg)
Itemized:
- Frame
- Carriage
- Motor piece
- Idler piece
- Half-carriage with regular bearings
- Rods
- Extruder
- Endstop
- Heated Bed
- Cable chain start, simplified
- Cable chain end, simplified
- Cable chain link, simplified
- 18 mm bolt
- 30 mm bolt
- Angle for holding X to Y axis
- Controller - power supply - borrow from Lyman Filament Extruder
- Controller - Arduino
- Controller - RAMPS
- Controller - LCD screen - reverse engineer from drawing?
- Controller - MOSFET
Control Panel
See more at 3D Printer Control Panel
Control Panel - FreeCAD -File:Controlpanel v1904.fcstd. Bent panel STL - File:Bentpanel v1904.stl
D3D v19.04 Power Supply - FreeCAD -File:Powersupply v1904.fcstd
![RAMPS 1.4 - FreeCAD -File:RAMPS14 v1904.fcstd. Full detailed file - 4MB - [4]](/images/thumb/a/a5/RAMPS14_v1904.png/120px-RAMPS14_v1904.png)
RAMPS 1.4 - FreeCAD -File:RAMPS14 v1904.fcstd. Full detailed file - 4MB - [4]
![Stepper driver - FreeCAD -File:Stepperdriver v1904.fcstd. File for detailed LCD controller and endstop can be found at [5]](/images/thumb/a/a8/Stepperdriver_v1904.png/120px-Stepperdriver_v1904.png)
Stepper driver - FreeCAD -File:Stepperdriver v1904.fcstd. File for detailed LCD controller and endstop can be found at [5]
![Solid state relay - FreeCAD -File:Ssr v1904.fcstd. Source: [6]. See Fotek SSR. Dimensions verified with Amazon source.](/images/thumb/b/ba/Ssr_v1904.png/120px-Ssr_v1904.png)
Solid state relay - FreeCAD -File:Ssr v1904.fcstd. Source: [6]. See Fotek SSR. Dimensions verified with Amazon source.
![Reprap Discount Smart Controller - FreeCAD -File:Smartcontroller v1904.fcstd. Source: [7].](/images/thumb/f/fe/Smartcontroller_v1904.png/120px-Smartcontroller_v1904.png)
Reprap Discount Smart Controller - FreeCAD -File:Smartcontroller v1904.fcstd. Source: [7].
![Ground Fault Connection Interrupt (GFCI) outlet - FreeCAD -File:Gfci v1904.fcstd. CAD source at McMaster Carr: [8]. May not represent actual GFCI.](/images/thumb/5/50/Gfci_v1904.png/117px-Gfci_v1904.png)
Ground Fault Connection Interrupt (GFCI) outlet - FreeCAD -File:Gfci v1904.fcstd. CAD source at McMaster Carr: [8]. May not represent actual GFCI.
Wire box cover. - FreeCAD -File:Wireboxcover v1904.fcstd.
Power cord wire clamp - FreeCAD -File:Heatbed wirelock.fcstd.
Inner part of D3D Electric Plug - FreeCAD File:D3DPlugInner.fcstd. STL - File:D3DPlugInner.stl
Outer cover of D3D Electric Plug - FreeCAD File:D3DPlugCover.fcstd. STL file is scaled to 105% already - File:D3DPlugCover.stl
Heatbed
D3D v19.02 Final Assembly - FreeCAD -File:D3Dfinalassemblyv1902.fcstd
Heatbed snap-buckle for mounting bed. - size:nullkb - FreeCAD -File:Heatbed snapbuckle1904.fcstd
heatbed_body1904 - FreeCAD - File:Heatbed body1904.fcstd. STL - File:Heatbed body1904.stl. 93% - 7.44" - File:Heatbed93.stl
Wire lock - FreeCAD - File:Heatbed wirelock.fcstd.
Frame
D3D v19.02 Final Assembly - size:nullkb - FreeCAD -File:D3Dfinalassemblyv1902.fcstd
12" Frame - size:nullkb - FreeCAD -File:Frame1902.fcstd
Frame spacer - size:nullkb - FreeCAD -File:Framespacer v1904.fcstd
Extruder
OSE Extruder v19.02 - File:Oseextruder1902.fcstd. Volcano version, tighter fit on carriage, auto Y alignment.
OSE Extruder nozzle assemby. Holds fan and sensor. File:Nozzleassembly.fcstd. STL - File:Nozzleassembly.stl
![Stock Titan Aero mount bracket. See [9]. Bracket - [10] - STEP + STL. Check out drawings from E3D - [11]. STEP of Bracket - File:Bracket.fcstd](/images/thumb/5/51/Titanstockholder.jpg/120px-Titanstockholder.jpg)
Stock Titan Aero mount bracket. See [9]. Bracket - [10] - STEP + STL. Check out drawings from E3D - [11]. STEP of Bracket - File:Bracket.fcstd
![Titan Aero with motor - [12]](/images/thumb/7/78/Titanwithmotor.png/120px-Titanwithmotor.png)
Titan Aero with motor - [12]
Titan Aero mount top plate. File:Brackettop.fcstd. STL - File:Brackettop.stl
Simplified carriage: File:Universal axis carriage side.fcstd. (From D3D Part Library)
8 mm sensor. Download - File:8mmsensor.fcstd
File:5015blower.fcstd 5015 Blower
File:40x10fan.fcstd 40x10mm fan
File:Extruderspacer.fcstd Extruder spacer. File:Extruderspacer.stl
![Stock Titan Aero mount bracket. See [9]. Bracket - [10] - STEP + STL. Check out drawings from E3D - [11]. STEP of Bracket - File:Bracket.fcstd](/wiki/File:Titanstockholder.jpg)
![Titan Aero with motor - [12]](/wiki/File:Titanwithmotor.png)
BOM
Parts
- SSR -
- GFCI - [13]
- Power Supply - [14]
- Nichrome wire 26 ga 12' - [15]
- Fiberglass sleeve - [16]
- Crimps
- Spade terminal brass -
3D Printed Files and Production Engineering
- Printer Profile - File:V1904 04 Production.ini using D3D v19.02 or D3D_v18.12
- Number in brackets is number of pieces needed per machine
- [8] Frame Corners - File:Framebracket.fcstd. 1 - File:Framebracket.stl. 8 - File:8corners.stl - 4:51 hr + 73 g PLA.
- [1] Control Panel - File:Controlpanel v1904.fcstd. 1 - File:Bentpanel v1904.stl - 7:28 hr and 111 g PLA.
- [4] Short carriage - File:Axis half carriage.fcstd. 1 - File:Axis half carriage.stl - 45 min 10 g PLA. 4 - File:4 Axis half carriage.stl - 2:41 hr, 40 g PLA
- [6] Carriage - File:Universal axis carriage side.fcstd. 1 - File:Universal axis carriage side.stl - 1:14 hr, 18 g PLA. 6 - 6 Carriages for printing - 7:26 hr + 108 g PLA
- [1] Offset Cable Chain - File:Offsetcablechain.fcstd. 1 - File:Offsetcablechain.stl. 18 min + 4 g PLA.
- [1] Sensor Holder - File:Nozzleassembly.fcstd. 1 - File:Nozzleassembly.stl - 1:01 hr and 14 g PLA
- [1] Extruder Mount Integrated Into Carriage - File:Brackettop.fcstd. 1 - File:Brackettop.stl. 1:12 hr + 18 g PLA.
- [1] Plug Top - File:D3DPlugCover.fcstd. 1 - File:D3DPlugCover.stl. 18 min + 5 g PLA.
- [1] Plug Bottom - File:D3DPlugInner.fcstd. 1 - File:D3DPlugInner.stl - 13 min + 3 g PLA.
- [2] Endstops - File:Endstopholder2.fcstd. 1 - File:Endstopholder2.stl - 7 min 2 g PLA. 2 - File:2 endstops.stl - 13 min 4 g PLA.
- [2] XY bracket with hole - File:Xy bracket.fcstd. 1 - File:Xy bracket.stl - 2nd in history - 40 min 10 g. 2 brackets with hole - File:2 xy bracket.stl
- [2] Y Axis Mount bracket - pair of them - File:Y mount bracket.stl. For source, see above line.
More
- [10] Idler Piece - File:Universal Axis Idler Side short version.fcstd. 1 - File:Universal Axis Idler Side short version.stl. 10 - File:10 idler pieces.stl
- [10] Motor Piece - File:Universal axis motor side.fcstd. 1 - File:Universal axis motor side.stl. 10 - File:10 motor pieces.stl
- [50] Cable chain - File:Link.fcstd. 1 - File:Link.stl. 42 - File:42 cablechain.stl
- [2] Cable chain end - File:D3dcablechain end.fcstd. 1 - File:D3dcablechain end.stl. 2 - File:2 cablechain end.stl
- [1] Control Panel Wire Cover - File:Wireboxcover v1904.fcstd. 1 - File:Wireboxcover v1904.stl
- [1] Extruder Bracket - File:E3dtitanbracket.fcstd. 1 - File:E3dtitanbracket.stl. 10 - [[]]
[2] Y-Axis Bracket - [[]]. 1 - [[]]. 10 - [[]]- [10] Belt Peg - File:Peg 8mm rods.fcstd. 1 - File:Peg 8mm rods.stl. 10 - File:10pegs.stl - 6 large, 4 small.
- Spool holder
Build Instructions
BOM
Printed Parts
Code
Printer Profile in Lulzbot Cura for OSE D3D v19.06
- File:V1906-4-08.ini - printer 4. 0.8 mm nozzle.
Links
- D3D v19.04 - full CAD library for the printer