Civilization Starter Kit DVD v0.01
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The DVD Index has been reorganized as of 17 Dec 2011
Nothing has been removed! All the topic links have been preserved, although many of them have been moved around and some have ended up in the "misc" section. The biggest change is that the DVD audience is now assumed to be a person/group who wants to build one or more of the machines. Thus, the build instructions are now as close to the top as possible; right behind the "thanks yous" and appeals for further support. This is also why the bulk of the content has been moved to a (large) appendix. Anyone who wants to go looking for the CAE analysis or the business plan can do so, but they shouldn't have to search for the machine build instructions. Also, the build instructions have been listed in the order they should probably be built, since all but one of them depend on the existence of the other(s).
See also Civilization Starter Kit DVD and Task_List_for_the_Civilization_Starter_Kit_DVD_v0.01
Top outstanding Tasks:
- Index by topic all marcin_ose and CEB_Press YouTube videos on this wiki page: Marcin_ose YouTube Video Content
- Produce Fabrication drawings from fabrication procedures for CEB press, tractor, pulverizer, Power Cube
- There needs to be some clarification on what information is the bare necessity for building the machines vs what is nice-to-have information.
v0.01 Table of Contents
1 Forward from the Founder – Video 1.1 Kickstarter Supporters 1.2 OSE Fellows 1.3 Lifestyle OSE Investors 1.4 OSE Specifiations OSE License for Post-Scarcity Economics 1.5 Civilization Starter Kit Authors
2 Civiliation Starter Kit Introduction
2.1 Collaboration - Towards the Most Collaborative Project on Earth (refer to appendix) 2.2 Open Source CAD/CAM Solution for the World 2.3 OSE Chapters 2.4 Civilization Starter Kit DVD concept 2.4.1 Specific scope of DVD v0.01 2.4.2 What is Open Source Ecology (OSE)? 2.4.2.1 Practical Post-Scarcity video 2.4.3 What is the Global Village Construction Set (GVCS)? 2.4.3.1 Global Village Construction Set in 2 Minutes video 2.4.3.2 Other CSK v0.01 Machines 2.5 Introduction - 4 machines and How to Build Them in a Basic Workshop 2.5.1 The Basic Custom Fabrication Workshop 2.5.2 Basic Fabrication Skills
3.1 Power Cube Design Rationale 3.2 Power Cube Materials cost 3.2.1 Power Cube Cost and Performance Comparison to Industry Standards (also reference appendix) 3.2.1.1 Power Cube Industry standard cost 3.2.1.2 Power Cube DIY production cost 3.2.2 Power Cube Fabrication Shop Cost – fabrication results from Sweiger 3.2.3 Power Cube Fabrication ergonomics 3.2.4 Power Cube Consumables and overhead 3.3 Power Cube A-Z Instructionals 3.3.1 Power Cube Fabrication and Assembly videos 3.3.1.1 Power Cube Ergonomics of machine assembly 3.3.1.2 Power Cube Complete machine fabrication 3.3.1.3 Power Cube Mechanical and hydraulic integration 3.3.2 Power Cube Fabrication Drawings – professional 3.4 Power Cube User Manual 3.4.1 Power Cube Operation and Safety - video 3.4.2 Power Cube Failure Modes and Troubleshooting 3.4.3 Power Cube Maintenance 3.4.4 Power Cube Repair and Modifications
4.1 Tractor Design Rationale, Product Ecology (needs Power Cube) 4.2 Tractor Materials cost 4.2.1 Tractor Cost and Performance Comparison to Industry Standards 4.2.1.1 Tractor Industry Standard Cost (had to create this topic) 4.2.1.2 Tractor DIY production cost 4.2.2 Tractor Fabrication Shop Cost 4.2.3 Tractor Fabrication ergonomics 4.2.4 Tractor Consumables and overhead 4.3 Tractor A-Z Instructionals 4.3.1 Tractor Fabrication and Assembly videos 4.3.1.1 Tractor Ergonomics of machine assembly 4.3.1.2 Tractor Complete machine fabrication 4.3.1.2.1 Tractor Frame 4.3.1.2.2 Tractor Wheels 4.3.1.2.3 Tractor Loader 4.3.1.2.4 Tractor Hydraulics 4.3.1.3 Tractor mechanical and hydraulic integration 4.3.2 Tractor Fabrication Drawings – professional 4.4 Tractor User Manual 4.4.1 Tractor Operation and Safety - video 4.4.2 Tractor Failure Modes and Troubleshooting 4.4.3 Tractor Maintenance 4.4.4 Tractor Repair and Modifications
5 Soil Pulverizer Documentation
5.1 Soil Pulverizer Design Rationale, Product Ecology (needs Tractor with Power Cube) 5.2 Soil Pulverizer Materials cost 5.2.1 Soil Pulverizer Cost and Performance Comparison to Industry Standards 5.2.1.1 Soil Pulverizer Industry standard cost 5.2.1.2 Soil Pulverizer DIY production cost 5.2.2 Soil Pulverizer Fabrication Shop Cost – fabrication results from Sweiger 5.2.3 Soil Pulverizer Fabrication ergonomics 5.2.4 Soil Pulverizer Consumables and overhead 5.3 Soil Pulverizer A-Z Instructionals 5.3.1 Soil Pulverizer Fabrication and Assembly videos 5.3.1.1 Soil Pulverizer Ergonomics of machine assembly 5.3.1.2 Soil Pulverizer Complete machine fabrication 5.3.1.3 Soil Pulverizer Mechanical and hydraulic integration 5.3.2 Soil Pulverizer Fabrication Drawings – professional 5.4 Soil Pulverizer User Manual 5.4.1 Soil Pulverizer Operation and Safety - video 5.4.2 Soil Pulverizer Failure Modes and Troubleshooting 5.4.3 Soil Pulverizer Maintenance 5.4.4 Soil Pulverizer Repair and Modifications
6.1 Design Rationale, Product Ecology (needs Tractor with Power Cube and Soil Pulverizer) 6.2 CEB Materials Cost 6.2.1 Cost and Performance Comparison to Industry Standards 6.2.1.1 DIY production cost 6.2.2 Fabrication Shop Cost 6.2.3 Fabrication ergonomics 6.2.4 Consumables and overhead 6.3 A-Z Instructionals - See Instructionals Strategy 6.3.1 CEB Press Fabrication videos 6.3.1.1 CEB Press Ergonomics of machine assembly - full assembly video and timing 6.3.1.2 [[CEB Press Complete machine fabrication] 6.3.1.3 CEB Press Mechanical, electrical, and hydraulic integration 6.3.2 CEB Press Controller fabrication 6.3.3 CEB Press Controller box and wiring 6.3.4 CEB Press Soleniod driver fabrication 6.3.5 CEB Press CNC Circuit Milling 6.3.6 CEB Press Movable trailer fabrication 6.3.7 CEB Press Fabrication Drawings - this is the elite level of documentation that builds on the above 6.4 CEB Press User Manual 6.4.1 CEB Press Operation and Safety - video 6.4.2 CEB Press Failure Modes and Troubleshooting 6.4.3 CEB Press Maintenance 6.4.4 CEB Press Repair and Modifications
7 Civilization Starter Kit Credits (collaborators and contributors)
8 Appendices
8.1 Machine Documentation – Plans and Manuals 8.1.1 Power Cube 8.1.1.1 Power Cube Scaling Calculations 8.1.1.1.1 Power Cube Engine power 8.1.1.1.2 Power Cube Pump output 8.1.1.1.3 Power Cube Cooling system 8.1.1.1.4 Power Cube Reservoir sizing 8.1.1.1.5 Power Cube Larger size PowerCubes 8.1.1.2 Power Cube Physics of why it works 8.1.1.3 Power Cube CAE analysis 8.1.1.3.1 Power Cube Mechanical forces 8.1.1.3.2 Power Cube Wear analysis and lifetime design 8.1.1.4 Power Cube 3D CAD files – Mike Apostol 8.1.1.5 Power Cube CAM files 8.1.1.6 Power Cube Exploded Part Diagrams 8.1.1.6.1 Power Cube Mechanical 8.1.1.6.2 Power Cube Hydraulics
8.1.2 Tractor
8.1.2.1 Tractor Scaling Calculations 8.1.2.1.1 Traction and wheel drive systems 8.1.2.1.2 Tractor Power 8.1.2.1.3 Tractor Machine size scaling 8.1.2.2 Tractor Physics of why it works 8.1.2.2.1 Tractor Hydraulic system power transfer 8.1.2.2.2 Tractor Mechanics of traction 8.1.2.3 Tractor CAE analysis 8.1.2.3.1 Tractor Mechanical forces – frame, motors, wheel torques 8.1.2.3.2 Tractor Wear analysis and lifetime design 8.1.2.4 Tractor 3D CAD files – Mike Apostol 8.1.2.5 Tractor CAM files – wheel, bearing, and motor mount plates 8.1.2.6 Tractor 2D Parts Drawings – for fabricators 8.1.2.7 Tractor Exploded Part Diagrams 8.1.2.7.1 Tractor Mechanical Exploded Part Diagrams 8.1.2.7.2 Tractor Hydraulics Exploded Part Diagrams
8.1.3 Soil Pulverizer
8.1.3.1 Soil Pulverizer Scaling Calculations 8.1.3.1.1 Soil Pulverizer Tine torque requirements 8.1.3.1.2 Soil Pulverizer Drive system 8.1.3.1.3 Soil Pulverizer Machine size scaling 8.1.3.2 Soil Pulverizer Physics of why it works 8.1.3.3 Soil Pulverizer CAE analysis 8.1.3.3.1 Soil Pulverizer Mechanical forces 8.1.3.3.2 Soil Pulverizer Wear analysis and lifetime design 8.1.3.4 Soil Pulverizer 3D CAD files – Mike Apostol 8.1.3.5 Soil Pulverizer CAM files – bearing mounts and motor mount plates 8.1.3.6 Soil Pulverizer 2D Parts Drawings – for fabricators 8.1.3.7 Soil Pulverizer Exploded Part Diagrams 8.1.3.7.1 Soil Pulverizer Mechanical 8.1.3.7.2 Soil Pulverizer Hydraulics
8.1.4 CEB Press
8.1.4.1 Scaling Calculations 8.1.4.1.1 Brick production rate as a function of hydraulic flow 8.1.4.1.2 Machine size scaling 8.1.4.2 Physics of why it works 8.1.4.2.1 Mechanics of compression 8.1.4.2.2 Role of intermolecular attraction and gross particle binding forces 8.1.4.2.3 Stabilization – complete and superficial 8.1.4.2.4 Mechanical properties 8.1.4.3 CEB Press CAE analysis 8.1.4.3.1 Mechanical forces – frame, shaker 8.1.4.3.2 Wear analysis and lifetime design 8.1.4.3.3 Wire sizing and circuit paths 8.1.4.4 3D CAD files – complete STEP file, Solidworks, or FreeCAD 8.1.4.5 CEB Press CAM files – controller circuit milling 8.1.4.5.1 Arduino clone 8.1.4.5.2 Solenoid Controller 8.1.4.6 CEB Press Circuit diagrams 8.1.4.7 CEB Press Control code 8.1.4.8 CEB Press Trailer Mounting 8.1.4.9 2D Parts Drawings – comprehensive PDF and source files 8.1.4.10 CEB Press Exploded Part Diagrams 8.1.4.10.1 CEB Press Mechanical 8.1.4.10.2 CEB Press Hydraulics 8.1.4.10.3 CEB Press Electronics
8.2 Introduction – Apollo Program for Freedom (reference in introduction)
8.2.1 Distributive Enterprise Business Plan for Earth -$5M Investment proposal for Rapid Parallel Deployment of the GVCS by year-end 2012 8.2.2 Distributive Enterprise Business Plan PDF 8.2.3 Distributive Enterprise Business Plan Video
8.3 Distributive Economics for the World – Business Strategy
8.3.1 Introduction and Distributive Enterprise Business Plan for the World 8.3.2 Machine production 8.3.3 Power Cube Production Distributive Economics 8.3.4 Tractor Production Distributive Economics 8.3.5 Pulverizer Production Distributive Economics 8.3.6 CEB Machine Production Distributive Economics 8.3.7 Brick Production Production Distributive Economics 8.3.8 Unstabilized Brick Production Distributive Economics 8.3.9 Stabilized Production Distributive Economics 8.3.10 Concrete Block Production Distributive Economics 8.3.11 Lumber Production Distributive Economics 8.3.12 Housing Construction Distributive Economics
8.4.1 Introduction on product synergy and well-bounded nature of the GVCS 8.4.2 GVCS product ecologies overview – model animations with CAD Import 8.4.3 Construction Tool Kit overview – model animation with real footage & CAD import 8.4.4 Cost and performance comparison to industry standards - Chris Fornof 8.4.5 Economic value of the GVCS - size of related global markets
8.7 Field Testing Results on Construction Tool Kit
8.7.1 Machine Results 8.7.2 Tractor, CEB Press, Pulverizer, and Power Cube Field Testing Video 8.7.3 Ergonomics of Brick Production 8.7.4 Breakdowns – issues encountered 8.8 Data collection 8.8.1 Machine Outputs 8.8.2 Soil pulverizer soil throughput 8.8.3 Brick production rates, theoretical and experimental 8.8.4 Power Cube power, fluid flow, and pressure 8.9 Compressed Earth Blocks 8.9.1 Compressive strength results 8.9.2 Fuel consumption 8.9.3 Embodied energy of earth moving 8.9.4 Ebodied Energy of Bricks - earth and pressing + storage + human - piechart 8.10 Fuel consumption of Power Cube 8.11 Construction Results for 2011 at Factor e Farm 8.11.1 Workshop Video 8.11.2 Workshop cost calculations - materials 8.11.3 Workshop Ergonomics – labor and its cost 8.12 Embodied Energy of materials 8.12.1 Joules of human energy 8.13 HabLab Video 8.13.1 Cost. Ergonomics, and Embodied Energy
8.15 Plans - Construction
8.15.1 CEB Architectural Details 8.15.2 Workshop Plans 8.15.3 HabLab Plans 8.15.4 OSE Microhouse – Floyd, Pawel? 8.15.5 Plans for a 40 square meter microhouse – superinsulated, CEB-straw-lumber hybrid with minimum embodied energy 8.15.6 OSE Microhouse Model 8.15.7 OSE Microhouse Architectural drawings – Floyd model 8.15.8 OSE Microhouse Economic and ergonomic analysis 8.15.9 OSE Microhouse Embodied energy calculations - john on rock crusher crew 8.15.10 Build Naturally Workshop – OSE Microhouse built in One Week
Misc: These are topics I couldn't find a good rational for including, but that could just be because I didn't understand what content they represented. In particular the videos seem like they'd be replaced by more up-to-date videos.
Power Cube Annotated Fabrication and assembly Drawings – semiprofessional (overcome by the professional drawings)
CEB Press Annotated Fabrication and assembly Drawings – take this to a local fabricator (what's the distinction?)
Tractor Annotated Fabrication Procedure Drawings – semiprofessional (overcome by professional drawings)
Soil Pulverizer Annotated Fabrication and assembly Drawings – semiprofessional (overcome by professional drawings)
Global Village Construction Set TED Talk, 2011 (overcome by events, maybe put in appendix)
Kickstarter video (overcome by events, maybe put in appendix)
Civilization Starter Kit Conclusion (inapplicable title)