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CAD

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Hint: Wire loom holder on z is missing

3D Printer

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D3D Universal Rework - [1]. Newer - File:D3D Universal Assy.fcstd. Note: sensor holder is old fine in assemly; Extruder separate file for sensor holder is correct.
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D3D Universal - scaled to 12" print bed - FreeCAD - File:D3du12inchscaled.fcstd
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D3D Universal Rework X Axis - File:D3D Universal X Axis.fcstd
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D3D Universal Rework Y Axis - File:D3D Universal Y Axis.fcstd
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D3D Universal Print Bed - File:D3D Universal Print Bed.fcstd
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D3D Universal Rework Z Axis - File:D3D Universal Z Axis.fcstd
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D3D Universal Rework Base - File:D3D Universal Base.fcstd
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Spool holder assembly- File:Spoolholdersassy.fcstd
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Spool- File:Filamentspool.fcstd
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D3D Universal Rework Controller - File:D3D Universal Controller.fcstd
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D3D Universal Rework Spool Holder - FreeCAD - File:D3D Universal Spool Holder.fcstd. STL - File:D3D Universal Spool Holder.stl
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Spool holder rod . FreeCAD - File:Spoolholderrod.fcstd. STL - File:Spoolholderrod.stl
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[10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl
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Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl
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[10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.
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Carriage to side motor piece- FreeCAD - File:Carriagetosidemotor.fcstd. STL - File:Carriagetosidemotor.stl.
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D3DS motor piece with bracket for x and z-axis
FreeCAD file -File:D3DS motor bracket.fcstd
STL file -File:D3DS motor bracket.stl
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D3DS idler side piece for Y-axis
FreeCAD file -File:D3DS idler screwdown.fcstd
STL file -File:D3DS idler screwdown.stl
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D3DS elevated idler side piece for Y-axis
FreeCAD file -File:D3DS idler high screwdown.fcstd
STL file -File:D3DS idler high screwdown.stl
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D3DS motor side piece for Y-axis
FreeCAD file -File:D3DS motor side screwdown.fcstd
STL file -File:D3DS motor side screwdown.stl
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D3DS elevated motor side piece for Y-axis
FreeCAD file -File:D3DS motor side high screwdown.fcstd
STL file -File:D3DS motor side high screwdown.stl
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Mount of Z motor to base plate. File:D3DS motor bracket x axis.fcstd. STL - File:D3DS motor bracket x axis.stl
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3D Printed Bed Holder File:Newbed.fcstd. STL - File:Newbed.stl
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[10] Belt Holding Peg - FreeCAD original size - File:Peg 8mm rods.fcstd. STL at 85% size, works well - File:Peg 8mm rods.stl
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'Cable clip for end of axis nut catch. - FreeCAD - File:Cableclip2.fcstd. STL - File:Cableclip2.stl
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Endstop holder. - File:Endstopholder2.fcstd. File:Endstopholder2.stl. See Open Source Endstop Holder

Printer Extruder - Universal Gearless Extruder

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Hint: Note the small extruder gear shown is MK8- we are using an MK7. Note: Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see E3D_Titan_Aero_Extruder#CAD

Notes: Still missing from final assembly by MJ: fan, heat sink heat exchanger, MK7 gear, spring. In final CAD of extruder assy, heat break does not stick out of the heat sink. In reality, it sticks out about 3 mm. Where is the discrepancy if the heat break is 25 mm long?

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Simple Extruder WIP. Github - [2]. Gitlab - [https://gitlab.com/marcin_ose/d3d-universal.
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Extruder Spring for Simple Extruder. Buy + spec - [3]. FreeCAD file - File:Extruderspring.fcstd
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Extruder assembly - Gitlab - [4]. FreeCAD - File:Simpleextruderassy.fcstd
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Main extruder part. - Gitlab - [5]. FreeCAD - File:Mainextruderpart.fcstd. STL - File:Extruder main.stl
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Extruder Active Cooling and Sensor Mount File:ExtruderActiveCoolingAndSensor.FCStd. STL - sensor holder - File:SensholderSimple.stl
Extruder Active Cooling with Sensor Mount + Plotter Mount File:ExtrCoolSensPlt.fcstd. STL - Cooling/Sensor/Plotter Mount - File:ExtrCoolSensPlt.stl
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2 Extruder Pieces nested for printing. File:Totalext.fcstd. STL - File:Totalext.stl
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Spring tensioner -File:SpringTensioner.FCStd. STL - File:Tensioner.stl
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Jig to cut the heat sink -File:HeaterSinkJig.FCStd
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heat sink -File:HeatSink.FCStd. Technical drawing - File:Heatsinktechdraw.FCSTD
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heat sink - Technical drawing.
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Spiral linear bearing - parametric, but parameters set up for D3D -File:SpiralLinearBearing.zip
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Volcano heater block. File:Volcanoheaterblock.fcstd.
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File:5015blower.fcstd 5015 Blower - positionally correct for D3D Universal.
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8 mm sensor. Download - File:8mmsensor.fcstd
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608 skateboard 8x22x7 mm Bearing. Download - File:608Bearing.FCStd
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40x10mm fan File:40x10fan.fcstd
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Stepper MotorFile:Steppermotor.fcstd
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Stepper Motor from FaceplateFile:Nema17face.fcstd
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Super Volcano NozzleFile:SuperVolcanoNozzle.fcstd
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Drive GearFile:Drivegear.fcstd
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3 mm heat break.File:3heatbreak.fcstd. Re-Source - [6]
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4040 heatsink.File:Heatsink.fcstd

Control Panel

See more at 3D Printer Control Panel

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Control Panel - FreeCAD -File:Controlpanel v1904.fcstd. Bent panel STL - File:Bentpanel v1904.stl
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D3D v19.04 Power Supply - FreeCAD -File:Powersupply v1904.fcstd
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RAMPS 1.4 - FreeCAD -File:RAMPS14 v1904.fcstd. Full detailed file - 4MB - [7]
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Stepper driver - FreeCAD -File:Stepperdriver v1904.fcstd. File for detailed LCD controller and endstop can be found at [8]
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Solid state relay - FreeCAD -File:Ssr v1904.fcstd. Source: [9]. See Fotek SSR. Dimensions verified with Amazon source.
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Reprap Discount Smart Controller - FreeCAD -File:Smartcontroller v1904.fcstd. Source: [10].
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Ground Fault Connection Interrupt (GFCI) outlet - FreeCAD -File:Gfci v1904.fcstd. CAD source at McMaster Carr: [11]. May not represent actual GFCI.
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Wire box cover. - FreeCAD -File:Wireboxcover v1904.fcstd.
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Power cord wire clamp - FreeCAD -File:Heatbed wirelock.fcstd.
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Inner part of D3D Electric Plug - FreeCAD File:D3DPlugInner.fcstd. STL - File:D3DPlugInner.stl
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Outer cover of D3D Electric Plug - FreeCAD File:D3DPlugCover.fcstd. STL file is scaled to 105% already - File:D3DPlugCover.stl

Plotter

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Hint: Amazing, works out of box. Improvements: raise tip next to carriage. Double-sided attachment. Probe on right, not left, to optimize print area

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D3D Universal with 3D printer motor functioning as a CNC mill. - FreeCAD -[12] or Michel's repo.
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D3D Simple Working Copy by Marcin - FreeCAD -File:D3Dsimple.fcstd
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D3D Universal with plotter attachment. - See D3D Universal Plotter by Ferdi Meier. Gitlab - [13]
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Plotter Pen Attachment. - File:Plotterpen.fcstd. Start from Ferdi Log, adaptation by Marcin Log. STL printed - File:Plotterpen.stl.
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Simple extruder for 1.75 mm filament. - By London International Academy team. From Simple Extruder.
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Pen holder clamp for plotter - includes sensor holder - File:Penholderclamp.fcstd. STL - File:Penholderclamp.stl
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Pen holder and Mill - includes sensor holder - File:RouterToolhead.FCStd File:RouterToolhead.stl

Mill

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Electric Motor. Michel Repo - [14]. Assembly in FreeCAD, Marcin's Repo - [15]
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Simple spindle - By John Stager team. See Simple Spindle.
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See Universal_CNC_Axis#Universal_Axis_-_Working_Document. FreeCAD file - File:D3D Universal Carriage v1910.fcstd
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Arduino Uno for motor power supply. See Emmanuel Log.
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Pen holder and Mill Mount - includes sensor holder - File:RouterToolhead.FCStd. File:RouterToolhead.stl

Links

D3D Universal

D3D Universal with Dual Z-Axis 3D CAD

Contents

CAD

3D Printer

Printer Extruder - Universal Gearless Extruder

Control Panel

Plotter

Mill

Links

Navigation menu

D3D Universal with Dual Z-Axis 3D CAD

CAD

3D Printer

Printer Extruder - Universal Gearless Extruder

Control Panel

Plotter

Mill

Links

Navigation menu

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