D3D v20.04: Difference between revisions

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=Summary=
D3D printer with 12", insulated heatbed. This is the next to last iteration of build prior to upgrading to the single-piece 3D printed axis pieces.
=Developent Template=
=Developent Template=
{| class="wikitable"
{| class="wikitable"
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=3D CAD=
=3D CAD=


[[File:d3d_v2004.png|100px]][[File:withsidehole.png|100px]][[File:fattened.png|100px]][[File:autop.png|100px]][[File:newbedholder.png|100px]][[File:newbedholder2.png|100px]][[File:newbedholder3.png|100px]][[File:panelholder.png|100px]][[File:endstopstopcombo.png|100px]][[File:extendedpanelholder.png|100px]][[File:bespacer.png|100px]][[File:newbedholder.png|100px]]
[[File:d3d_v2004.png|100px]][[File:withsidehole.png|100px]][[File:fattened.png|100px]][[File:autop.png|100px]][[File:newbedholder.png|100px]][[File:newbedholder2.png|100px]][[File:newbedholder3.png|100px]][[File:panelholder.png|100px]][[File:endstopstopcombo.png|100px]][[File:extendedpanelholder.png|100px]][[File:bespacer.png|100px]][[File:transversebedholder.png|100px]][[File:transversebedholder2.png|100px]][[File:counterweightconcept.png|100px]][[File:autoparallelredone.png|100px]][[File:idlermountnew.png|100px]]


<gallery perrow=6>
<gallery perrow=6>
File:idlermountnew.png|'''New idler mount''' - FreeCAD -[[File:newidlermount.fcstd]]


File:d3d_v2004.png|'''D3D v2004 Assembly''' - FreeCAD -[[File:d3d_v2004.fcstd]]
File:d3d_v2004.png|'''D3D v2004 Assembly''' - FreeCAD -[[File:d3d_v2004.fcstd]]
File:endstopstopcombo.png|'''Auto parallel piece.''' File: [[File:autoparallel.fcstd]] [[File:autoparallel.stl]]
 
File:autoparallelredone.png|'''Auto parallel piece.''' Can be used on Y for auto parallel, Z for equal bottoming. File: [[File:autoparallel.fcstd]] [[File:autoparallel.stl]]
 
File:newbedholder3.png|'''New bed holder.''' File: [[File:newbedholder.fcstd]] [[File:newbedholder.stl]]
File:newbedholder3.png|'''New bed holder.''' File: [[File:newbedholder.fcstd]] [[File:newbedholder.stl]]
File:extendedpanelholder.png|'''Panel holder.''' File: [[File:panelholder.fcstd]] [[File:panelholder.stl]]
File:extendedpanelholder.png|'''Panel holder.''' File: [[File:panelholder.fcstd]] [[File:panelholder.stl]]


File:bespacer.png|'''Bed spacer.''' File: [[File:bedspacer.fcstd]] [[File:bedspacer.stl]]
File:bespacer.png|'''Bed spacer.''' File: [[File:bedspacer.fcstd]] [[File:bedspacer.stl]]


File:newbedholder.png|'''Transverse bed holder.''' File: [[File:newbedholder.fcstd]] [[File:newbedholder.stl]]
File:transversebedholder2.png|'''Transverse bed holder.''' File: [[File:transversebedholder.fcstd]] [[File:transversebedholder.stl]]
 
File:counterweightconcept.png|'''Counterweight.''' File: [[File:counterweightconcept.fcstd]] [[File:counterweightconcept.stl]]
 
</gallery>
</gallery>


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Using [[3D Printer Workbench 2020]]:
Using [[3D Printer Workbench 2020]]:


#X - [2] 22”
#[2] 22” - X
#Y - [4] 21”
#[4] 21” - Y 
#Z, bed, spool holder - [9] 17”
#[9] 17” Z, bed, spool holder


=Heater Element Wrapping Procedure=
=Heater Element Wrapping Procedure=
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#Once enough to go inside a cordless drill chuck - grab the nichrome wrap and turn on the drill in reverse to start wrapping. Tension the sleeve against the rotor
#Once enough to go inside a cordless drill chuck - grab the nichrome wrap and turn on the drill in reverse to start wrapping. Tension the sleeve against the rotor
#Wrap away! A person should be able to wrap 4 feet long just by holding a cordless drill
#Wrap away! A person should be able to wrap 4 feet long just by holding a cordless drill
=Questions=
-Back to working some on PVC 12" - was there enough torque to lift that bed with 2 Z steppers? I don't seem to have enough with properly tightened axis.

Latest revision as of 01:52, 17 September 2020

Summary

D3D printer with 12", insulated heatbed. This is the next to last iteration of build prior to upgrading to the single-piece 3D printed axis pieces.

Developent Template

D3D v20.04
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition D3D_v20.04 Requirements + Value Proposition {{{1}}}
2 Industry_Standards D3D_v20.04 Industry Standards {{{2}}}
3 Conceptual Design D3D_v20.04 Conceptual Design {{{3}}}
4 Module Breakdown D3D_v20.04 Module Breakdown 20
5 3D CAD D3D_v20.04#3D CAD 20
6 Calculations D3D_v20.04 Calculations {{{6}}}
7 Electronics Design D3D_v20.04 Electronics Design {{{7}}}
8 Wiring and Plumbing D3D_v20.04 Wiring and Plumbing {{{8}}}
9 Software D3D_v20.04 Software {{{9}}}
BILL OF MATERIALS
10 BOM D3D_v20.04 BOM {{{10}}}
21 BOM Optimization D3D_v20.04 BOM Optimization {{{21}}}
11 vBOM D3D_v20.04 vBOM {{{11}}}
12 CAM Files D3D_v20.04 CAM Files {{{12}}}
13 Cut List D3D_v20.04 Cut List {{{13}}}
BUILD
14 Build Instructions D3D_v20.04 Build Instructions {{{14}}}
22 Quality Control Checklist D3D_v20.04 Quality Control Checklist {{{22}}}
15 Fabrication Drawings D3D_v20.04 Fabrication Drawings {{{15}}}
16 Exploded Part Diagram D3D_v20.04 Exploded Part Diagram {{{16}}}
17 Production Engineering D3D_v20.04 Production Engineering {{{17}}}
DATA COLLECTION
18 Build Pictures and Video D3D_v20.04 Build Pictures and Video {{{18}}}
23 Troubleshooting and Repair D3D_v20.04 Troubleshooting and Repair {{{23}}}
19 Data Collection D3D_v20.04 Data Collection 15
20 Future Work D3D_v20.04 Future Work 100

Working Doc


edit

3D CAD

D3d v2004.pngWithsidehole.pngFattened.pngAutop.pngNewbedholder.pngNewbedholder2.pngNewbedholder3.pngPanelholder.pngEndstopstopcombo.pngExtendedpanelholder.pngBespacer.pngTransversebedholder.pngTransversebedholder2.pngCounterweightconcept.pngAutoparallelredone.pngIdlermountnew.png

Cut List

Using 3D Printer Workbench 2020:

  1. [2] 22” - X
  2. [4] 21” - Y
  3. [9] 17” Z, bed, spool holder

Heater Element Wrapping Procedure

  1. Cut 14' of ga 24 nichrome
  2. Cut 5' of tight 2 mm fiberglass sleeve
  3. start the wrap of nichrome on one end of sleeve
  4. Attach other end of sleeve to a free-spinning rotor
  5. Once enough to go inside a cordless drill chuck - grab the nichrome wrap and turn on the drill in reverse to start wrapping. Tension the sleeve against the rotor
  6. Wrap away! A person should be able to wrap 4 feet long just by holding a cordless drill

Questions

-Back to working some on PVC 12" - was there enough torque to lift that bed with 2 Z steppers? I don't seem to have enough with properly tightened axis.

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