D3D Universal: Difference between revisions

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{{Hint|Stable version uses MK7 drive gear (1.75 mm version) and Volcono nozzle (0.6mm tested) and 3 mm heat break and a half nut (6 mm) under the heat sink but above the thin break section. Filament is not constrained for 4 mm prior to heat break, but works great with PLA. Doesn't work with TPU.}}.
{{Hint|Stable version uses MK7 drive gear (1.75 mm version) and Volcono nozzle (0.6mm tested) and 3 mm heat break and a half nut (6 mm) under the heat sink but above the thin break section. Filament is not constrained for 4 mm prior to heat break, but works great with PLA. Doesn't work with TPU.}}.


[[File:earlymodel.png|100px]][[File:extruderspring.png|100px]][[File:volcanoheaterblock.png|100px]] [[File:Cc_heat_sink_block_jig_03NOV2019.png|100px]][[File:dynamicblower.jpg|100px]][[File:withsensor.png|100px]][[File:steppermotor.png|100px]][[File:steppermotor2.png|100px]][[File:extruderwithmotorandsensor.png|100px]][[File:drivegear.png|100px]][[File:Cc_bearing_hobbolt_04NOV2019.png|100px]][[File:ChrisStartupCampFinal.png|100px]][[File:RecessedAndOversizedHoles.png|100px]]
[[File:earlymodel.png|100px]][[File:extruderspring.png|100px]][[File:volcanoheaterblock.png|100px]] [[File:Cc_heat_sink_block_jig_03NOV2019.png|100px]][[File:dynamicblower.jpg|100px]][[File:withsensor.png|100px]][[File:steppermotor.png|100px]][[File:steppermotor2.png|100px]][[File:extruderwithmotorandsensor.png|100px]][[File:drivegear.png|100px]][[File:Cc_bearing_hobbolt_04NOV2019.png|100px]][[File:ChrisStartupCampFinal.png|100px]][[File:RecessedAndOversizedHoles.png|100px]][[File:3heatbreak.png|100px]]


<gallery perrow=6>
<gallery perrow=6>
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File:drivegear.png| '''Drive Gear'''[[File:drivegear.fcstd]]
File:drivegear.png| '''Drive Gear'''[[File:drivegear.fcstd]]
File:3heatbreak.png| '''3 mm heat break.'''[[File:3heatbreak.fcstd]]
</gallery>
</gallery>


Revision as of 06:10, 25 November 2019

3D Printer

D3dsimple z foot.png

CAD - 3D Printer Extruder

HintLightbulb.png Hint: Note the small extruder gear shown is MK8- we are using an MK7. Note: Supervolacon nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see E3D_Titan_Aero_Extruder#CAD


HintLightbulb.png Hint: Stable version uses MK7 drive gear (1.75 mm version) and Volcono nozzle (0.6mm tested) and 3 mm heat break and a half nut (6 mm) under the heat sink but above the thin break section. Filament is not constrained for 4 mm prior to heat break, but works great with PLA. Doesn't work with TPU.

.

Earlymodel.pngExtruderspring.pngVolcanoheaterblock.png Cc heat sink block jig 03NOV2019.pngDynamicblower.jpgWithsensor.pngSteppermotor.pngSteppermotor2.pngExtruderwithmotorandsensor.pngDrivegear.pngCc bearing hobbolt 04NOV2019.pngChrisStartupCampFinal.pngRecessedAndOversizedHoles.png3heatbreak.png

BOM

Working Doc

Includes Review and Data Collection

edit


Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition [[{{{0}}} Requirements + Value Proposition]] {{{1}}}
2 Industry_Standards [[{{{0}}} Industry Standards]] 50
3 Conceptual Design [[{{{0}}} Conceptual Design]] {{{3}}}
4 Module Breakdown [[{{{0}}} Module Breakdown]] {{{4}}}
5 3D CAD [[{{{0}}} 3D CAD]] {{{5}}}
6 Calculations [[{{{0}}} Calculations]] {{{6}}}
7 Electronics Design [[{{{0}}} Electronics Design]] {{{7}}}
8 Wiring and Plumbing [[{{{0}}} Wiring and Plumbing]] {{{8}}}
9 Software [[{{{0}}} Software]] {{{9}}}
BILL OF MATERIALS
10 BOM [[{{{0}}} BOM]] 50
11 vBOM [[{{{0}}} vBOM]] {{{11}}}
12 CAM Files [[{{{0}}} CAM Files]] {{{12}}}
13 Cut List [[{{{0}}} Cut List]] {{{13}}}
BUILD
14 Build Instructions [[{{{0}}} Build Instructions]] 20
15 Fabrication Drawings [[{{{0}}} Fabrication Drawings]] {{{15}}}
16 Exploded Part Diagram [[{{{0}}} Exploded Part Diagram]] {{{16}}}
17 Production Engineering [[{{{0}}} Production Engineering]] {{{17}}}
DATA COLLECTION
18 Build Pictures and Video [[{{{0}}} Build Pictures and Video]] {{{18}}}
19 Data Collection [[{{{0}}} Data Collection]] {{{19}}}
20 Future Work [[{{{0}}} Future Work]] {{{20}}}


Build

D3D Universal Axis

Platform on stilts so extruder reaches bed:

Nozzle does not reach bed:

Extruder

3-in-1 Machine

D3duniversalmill.pngD3dsimple2.pngD3Duniversalplotter1.jpgPlotterpen.jpgSiompleextruder2.pngSimplespindle.pngCc export issue 22OCT2019.pngUno3d.jpgElectricmotor.png D3DS motor bracket.png D3DS idler high screwdown.png D3DS motor side high screwdown.png


Design Concepts

Plotter

embedded my website on wiki https://feadi.github.io/OSE/.

Played with gtlf-viewer


Wiring

Code

Links

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