D3D Pro

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• Article Title: D3D Pro

Intro

You can get a ready-to-build kit at https://www.opensourceecology.org/d3d-pro/

Development

Development Template

	Description	Link to Work Product	%
	DESIGN
1	Requirements + Value Proposition	D3D Pro Development Template Requirements + Value Proposition	{{{1}}}
2	Industry_Standards	D3D Pro Development Template Industry Standards	{{{2}}}
3	Conceptual Design	D3D Pro Development Template Conceptual Design	{{{3}}}
4	Module Breakdown	D3D Pro Development Template Module Breakdown	{{{4}}}
5	3D CAD	D3D Pro Development Template 3D CAD	{{{5}}}
6	Calculations	D3D Pro Development Template Calculations	{{{6}}}
7	Electronics Design	D3D Pro Development Template Electronics Design	{{{7}}}
8	Wiring and Plumbing	D3D Pro Development Template Wiring and Plumbing	{{{8}}}
9	Software	D3D Pro Development Template Software	{{{9}}}
	BILL OF MATERIALS
10	BOM	D3D Pro Development Template BOM	{{{10}}}
11	vBOM	D3D Pro Development Template vBOM	{{{11}}}
12	CAM Files	D3D Pro Development Template CAM Files	{{{12}}}
13	Cut List	D3D Pro Development Template Cut List	{{{13}}}
	BUILD
14	Build Instructions	D3D Pro Development Template Build Instructions	{{{14}}}
15	Fabrication Drawings	D3D Pro Development Template Fabrication Drawings	{{{15}}}
16	Exploded Part Diagram	D3D Pro Development Template Exploded Part Diagram	{{{16}}}
17	Production Engineering	D3D Pro Development Template Production Engineering	{{{17}}}
	DATA COLLECTION
18	Build Pictures and Video	D3D Pro Development Template Build Pictures and Video	{{{18}}}
19	Data Collection	D3D Pro Development Template Data Collection	{{{19}}}
20	Future Work	D3D Pro Development Template Future Work	{{{20}}}

CAD

• 

  Updated gantry for D3D Pro. - FreeCAD -File:D3d1911.fcstd

• 

  16" Frame - FreeCAD -File:Frame16.fcstd

• 

  Angle Connector. - FreeCAD with McMaster 6 mm nut -File:Angleconnector.fcstd. Finished STL - File:Anglecorner.stl

• 

  Angle Connector with axis mount, left side. - FreeCAD - File:Leftcorner.fcstd. Finished STL - File:Leftcorner.stl

• 

  Angle Connector with axis mount, right side. - FreeCAD - File:Rightcorner.fcstd. Finished STL - File:Rightcorner.stl

• 

  [10] Motor Side of Axis - 221k - FreeCAD -File:Universal axis motor side.fcstd. STL - File:Universal axis motor side.stl

• 

  Universal axis carriage: File:Universal axis carriage side.fcstd. STL - File:Universal axis carriage side.stl

• 

  [10] Short Idler Side - 75k - FreeCAD - File:Universal Axis Idler Side short version.fcstd. STL - File:Universal Axis Idler Side short version.stl.

• 

  Half carriage: File:Axis half carriage.fcstd. STL - File:Axis half carriage.stl

• 

  Y Axis from v19.06. - FreeCAD - File:Yaxisfrom1906.fcstd.

• 

  X axis from v19.06. - FreeCAD - File:Xaxisfrom1906.fcstd.

• 

  Carriage motor merge. - FreeCAD - File:Carriage motor merge.fcstd. STL - File:Carriage motor merge.stl

• 

  Carriage half-carriage merge. - FreeCAD - File:Carriage halfcarriage merge.fcstd. STL - File:Carriage halfcarriage merge.stl.

• 

  Carriage extruder bracket merge. - FreeCAD - File:Integrated carriage.fcstd. STL - File:Integrated carriage.stl

• 

  Frame clip - FreeCAD - File:Frameclip.fcstd. STL - File:Frameclip.stl

• 

  'Carriage to bed connection. - FreeCAD - File:Carriage idler merge.fcstd. STL - File:Carriagebed.stl

• 

  'Motor side with clip. - FreeCAD - File:Motorwithclip.fcstd. STL - File:Motorwithclip.stl

• 

  'Idler side with clip. - FreeCAD - File:Idlerwithclip.fcstd. STL - File:Idlerwithclip.stl

• 

  'Cable clip. - FreeCAD - File:Cableclip.fcstd. STL - File:Cableclip.stl

• 

  'Cable clip for end of axis nut catch. - FreeCAD - File:Cableclip2.fcstd. STL - File:Cableclip2.stl

• 

  [10] Belt Holding Peg - FreeCAD original size - File:Peg 8mm rods.fcstd. STL at 85% size, works well - File:Peg 8mm rods.stl

• 

  Spool Holder. File: File:Spoolholder.stl Link for more types of these joints - [1]

• 

  Auto parallel piece. File: File:Autoparallel.fcstd File:Autoparallel.stl

Control Panel

See more at 3D Printer Control Panel

• 

  Control Panel - FreeCAD -File:Controlpanel v1904.fcstd. Bent panel STL - File:Bentpanel v1904.stl

BOM

edit

Quick attach wiring.

Connector 1

Extruder part	N°	Wire color
Heat sink fan	1	+ red
	2	- black
Thermistor	3	orange
	4	white
Heater element	5	green
	6	yellow
Active cooling fan	7	+ brown
	8	- blue

Connector 2

Extruder part	N°	Wire color
Z-probe	1	brown
	2	blue
	3	black
Extruder stepper motor	4	green
	5	yellow
	6	orange
	7	red

Bugs

• Card slot 3D print - notch too large, card can be pushed in behind the slot

• Get rid of STOP PRINT from menu - can hit it accidentally during long print
• Fix belt hole in carriage to motor
• Fix carriage to idler placement
• Improvement - Flexible surface for popping prints right off

Links

• D3D v19.06 - other parts
• Y Axis Auto-Parallel - Details
• 120v Heatbed - detailed assembly photos

Product

• See D3D Pro Product Page

Build Instructions

edit

Wiring

By Irvin:

Control Panel Wiring and Test

This is part of a quality control sequence, which requires identificiation of all wires: Final_Five_Minute_Control_Panel_Test

Firmware

File:Marlin D3D Pro v1.0.zip

Links

• Eric's proposal - Eric D3D Pro Proposal
• D3D Production Records
• D3D_Pro_Product_Release