D3D Pro: Difference between revisions

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{{OrigLang}}
{{OrigLang}}
{{Hint|We now make [[D3D Pro 3]] with an 18" print bed.}}
=Intro=
=Intro=


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'''You can get a ready-to-build kit at https://www.opensourceecology.org/d3d-pro/'''
'''You can get a ready-to-build kit at https://www.opensourceecology.org/d3d-pro/'''
=Development=
='''Development'''=


{| class="wikitable"
{| class="wikitable"
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|-
|-
! scope=row | 1
! scope=row | 1
| [[Requirements + Value Proposition]] ||  [[D3D Pro Development Template Requirements + Value Proposition]]  || {{{1}}}
| [[Requirements + Value Proposition]] ||  [[D3D Pro Requirements + Value Proposition]]  || {{{1}}}


|-
|-
! scope=row | 2
! scope=row | 2
| [[Industry_Standards]] || [[D3D Pro Development Template Industry Standards]] || {{{2}}}
| [[Industry_Standards]] || [[D3D Pro Industry Standards]] || {{{2}}}


|-
|-
! scope=row | 3
! scope=row | 3
| [[Conceptual Design]] || [[D3D Pro Development Template Conceptual Design]] || {{{3}}}
| [[Conceptual Design]] || [[D3D Pro Conceptual Design]] || {{{3}}}


|-
|-
! scope=row | 4
! scope=row | 4
| [[Module Breakdown]] || [[D3D Pro Development Template Module Breakdown]]  || {{{4}}}
| [[Module Breakdown]] || [[D3D Pro Module Breakdown]]  || {{{4}}}


|-
|-
! scope=row | 5
! scope=row | 5
| [[3D CAD]] || [[D3D Pro Development Template 3D CAD]] || {{{5}}}
| [[3D CAD]] || [[D3D Pro 3D CAD]] || {{{5}}}


|-
|-
! scope=row | 6
! scope=row | 6
| [[Calculations]] || [[D3D Pro Development Template Calculations]] || {{{6}}}
| [[Calculations]] || [[D3D Pro Calculations]] || {{{6}}}


|-
|-
! scope=row | 7
! scope=row | 7
| [[Electronics Design]] || [[D3D Pro Development Template Electronics Design]] || {{{7}}}
| [[Electronics Design]] || [[D3D Pro Electronics Design]] || {{{7}}}


|-
|-
! scope=row | 8
! scope=row | 8
| [[Wiring and Plumbing]] || [[D3D Pro Development Template Wiring and Plumbing]] || {{{8}}}
| [[Wiring and Plumbing]] || [[D3D Pro Wiring and Plumbing]] || {{{8}}}


|-
|-
! scope=row | 9
! scope=row | 9
| [[Software]] || [[D3D Pro Development Template Software]] || {{{9}}}
| [[Software]] || [[D3D Pro Software]] || {{{9}}}


|-
|-
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|-
|-
! scope=row | 10
! scope=row | 10
| [[BOM]] || [[D3D Pro Development Template BOM]] || {{{10}}}
| [[BOM]] || [[D3D Pro BOM]] || {{{10}}}


|-
|-
! scope=row | 11
! scope=row | 11
| [[vBOM]] || [[D3D Pro Development Template vBOM]] || {{{11}}}
| [[vBOM]] || [[D3D Pro vBOM]] || {{{11}}}


|-
|-
! scope=row | 12
! scope=row | 12
| [[CAM Files]] || [[D3D Pro Development Template CAM Files]] || {{{12}}}
| [[CAM Files]] || [[D3D Pro CAM Files]] || {{{12}}}


|-
|-
! scope=row | 13
! scope=row | 13
| [[Cut List]] || [[D3D Pro Development Template Cut List]] || {{{13}}}
| [[Cut List]] || [[D3D Pro Cut List]] || {{{13}}}


|-
|-
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|-
|-
! scope=row | 14
! scope=row | 14
| [[Build Instructions]] || [[D3D Pro Development Template Build Instructions]] || {{{14}}}
| [[Build Instructions]] || [[D3D Pro Build Instructions]] || {{{14}}}


|-
|-
! scope=row | 15
! scope=row | 15
| [[Fabrication Drawings]] || [[D3D Pro Development Template Fabrication Drawings]] || {{{15}}}
| [[Fabrication Drawings]] || [[D3D Pro Fabrication Drawings]] || {{{15}}}


|-
|-
! scope=row | 16
! scope=row | 16
| [[Exploded Part Diagram]] || [[D3D Pro Development Template Exploded Part Diagram]] || {{{16}}}
| [[Exploded Part Diagram]] || [[D3D Pro Exploded Part Diagram]] || {{{16}}}


|-
|-
! scope=row | 17
! scope=row | 17
| [[Production Engineering]] || [[D3D Pro Development Template Production Engineering]] || {{{17}}}
| [[Production Engineering]] || [[D3D Pro Production Engineering]] || {{{17}}}


|-
|-
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|-
|-
! scope=row | 18
! scope=row | 18
| [[Build Pictures and Video]] || [[D3D Pro Development Template Build Pictures and Video]] || {{{18}}}
| [[Build Pictures and Video]] || [[D3D Pro Build Pictures and Video]] || {{{18}}}


|-
|-
! scope=row | 19
! scope=row | 19
| [[Data Collection]] || [[D3D Pro Development Template Data Collection]] || {{{19}}}
| [[Data Collection]] || [[D3D Pro Data Collection]] || {{{19}}}


|-
|-
! scope=row | 20
! scope=row | 20
| [[Future Work]] || [[D3D Pro Development Template Future Work]] || {{{20}}}
| [[Future Work]] || [[D3D Pro Future Work]] || {{{20}}}


|}
|}


=CAD=
=CAD=
[[File:carriagemotor.png|100px]][[File:yaxisfroma1906.png|100px]][[File:14angleframe.png|100px]][[File:d3d1911xaxis.png|100px]]
[[File:carriagemotor.png|100px]][[File:yaxisfroma1906.png|100px]][[File:14angleframe.png|100px]][[File:d3d1911xaxis.png|100px]]
[[File:assy1.png|100px]][[File:carriagemotor.png|100px]][[File:carriagemotor2.png|100px]][[File:carriagehalfcarriage.png|100px]][[File:frameclip.png|100px]][[File:carriageidler.png|100px]][[File:motorwithclip.png|100px]][[File:idlerwithclip.png|100px]][[File:cableclip.png|100px]][[File:motorwithhanger.png|100px]][[File:d3dcableorg_loop.png|100px]][[File:loomclip.png|100px]][[File:updatedforyconnex.jpg|100px]][[File:updatedgantryfory.jpg|100px]][[File:widenedmotor.png|100px]][[File:widenedidler.png|100px]][[File:truncatedwidenedmotor.png|100px]][[File:autoparallel.png|100px]][[File:withsidehole.png|100px]]
[[File:assy1.png|100px]][[File:carriagemotor.png|100px]][[File:carriagemotor2.png|100px]][[File:carriagehalfcarriage.png|100px]][[File:frameclip.png|100px]][[File:carriageidler.png|100px]][[File:motorwithclip.png|100px]][[File:idlerwithclip.png|100px]][[File:cableclip.png|100px]][[File:motorwithhanger.png|100px]][[File:d3dcableorg_loop.png|100px]][[File:loomclip.png|100px]][[File:updatedforyconnex.jpg|100px]][[File:updatedgantryfory.jpg|100px]][[File:widenedmotor.png|100px]][[File:widenedidler.png|100px]][[File:truncatedwidenedmotor.png|100px]][[File:autoparallel.png|100px]][[File:withsidehole.png|100px]][[File:xidlerside.png|100px]]




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File:carriagemotor.png|'''Carriage motor merge.''' - FreeCAD - [[File:Carriage_motor_merge.fcstd]]. STL - [[File:Carriage_motor_merge.stl]]
File:carriagemotor.png|'''Carriage motor merge.''' - FreeCAD - [[File:Carriage_motor_merge.fcstd]]. STL - [[File:Carriage_motor_merge.stl]]


File:carriagehalfcarriage.png|'''Carriage half-carriage merge.''' - FreeCAD - [[File:Carriage_halfcarriage_merge.fcstd]]. STL - [[File:Carriage_halfcarriage_merge.stl]].  
File:xidlerside.png|'''Carriage half-carriage merge.''' - FreeCAD - [[File:Carriage_halfcarriage_merge.fcstd]]. STL - [[File:Carriage_halfcarriage_merge.stl]].  


File:Integrated_carriage.jpg|'''Carriage extruder bracket merge.''' - FreeCAD - [[File:Integrated_carriage.fcstd]]. STL - [[File:Integrated_carriage.stl]]
File:Integrated_carriage.jpg|'''Carriage extruder bracket merge.''' - FreeCAD - [[File:Integrated_carriage.fcstd]]. STL - [[File:Integrated_carriage.stl]]
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[https://docs.google.com/spreadsheets/d/1rHkfwE_CMwePcAg9vuHtV2jooIJ8hGihrCFGNJlBpog/edit#gid=1571230577 edit]
[https://docs.google.com/spreadsheets/d/1rHkfwE_CMwePcAg9vuHtV2jooIJ8hGihrCFGNJlBpog/edit#gid=1571230577 edit]
Notes: BOM must be updated for Universal Gearless Extruder
==BOM Notes==
*A 4x8 sheet of 16 ga steel weighs 80 lb.
*A 4x8 sheet produces 24 strips of 8' length - or 192' of strip for 24 cuts
*Cutting cost? $1 at [[Metal by the Foot]]?
*A 4x8 costs $114 at Metal by the Foot.


=Quick attach wiring.=
=Quick attach wiring.=
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This is part of a quality control sequence, which requires identificiation of all wires: [[Final_Five_Minute_Control_Panel_Test]]
This is part of a quality control sequence, which requires identificiation of all wires: [[Final_Five_Minute_Control_Panel_Test]]


=Firmware=
=Testimonials=


[[File:Marlin_D3D_Pro_v1.0.zip]]
"The most immediate thing I am hoping to use the printer for is actually to do with the pen plotter hack - I'm working on a project where we produce pen plotter drawings generated from code and I thought a universal axis to be a far more flexible solution. -Jon S, UK."
 
can we get benchmarks/video reviews?


=Links=
=Links=
*'''[[D3D Genealogy]]''' - bleeding edge version as of May, 2020 is [[D3D_v20.04.27]] with 18" print bed.
*Eric's proposal - [[Eric D3D Pro Proposal]]
*Eric's proposal - [[Eric D3D Pro Proposal]]
*[[D3D Pro Order Response]]
*[[D3D Production Records]]
*[[D3D Production Records]]
[[Category: D3D]]
[[Category: D3D]]
*[[D3D_Pro_Product_Release]]
*[[D3D_Pro_Product_Release]]
=Hit Counter Added June 3, 2022=
<html><div class="powr-hit-counter" id="62fd9bb1_1654285495"></div><script src="https://www.powr.io/powr.js?platform=html"></script></html>

Latest revision as of 19:45, 3 June 2022


HintLightbulb.png Hint: We now make D3D Pro 3 with an 18" print bed.

Intro

D3dpro.jpg

You can get a ready-to-build kit at https://www.opensourceecology.org/d3d-pro/

Development

Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition D3D Pro Requirements + Value Proposition {{{1}}}
2 Industry_Standards D3D Pro Industry Standards {{{2}}}
3 Conceptual Design D3D Pro Conceptual Design {{{3}}}
4 Module Breakdown D3D Pro Module Breakdown {{{4}}}
5 3D CAD D3D Pro 3D CAD {{{5}}}
6 Calculations D3D Pro Calculations {{{6}}}
7 Electronics Design D3D Pro Electronics Design {{{7}}}
8 Wiring and Plumbing D3D Pro Wiring and Plumbing {{{8}}}
9 Software D3D Pro Software {{{9}}}
BILL OF MATERIALS
10 BOM D3D Pro BOM {{{10}}}
11 vBOM D3D Pro vBOM {{{11}}}
12 CAM Files D3D Pro CAM Files {{{12}}}
13 Cut List D3D Pro Cut List {{{13}}}
BUILD
14 Build Instructions D3D Pro Build Instructions {{{14}}}
15 Fabrication Drawings D3D Pro Fabrication Drawings {{{15}}}
16 Exploded Part Diagram D3D Pro Exploded Part Diagram {{{16}}}
17 Production Engineering D3D Pro Production Engineering {{{17}}}
DATA COLLECTION
18 Build Pictures and Video D3D Pro Build Pictures and Video {{{18}}}
19 Data Collection D3D Pro Data Collection {{{19}}}
20 Future Work D3D Pro Future Work {{{20}}}

CAD

Carriagemotor.pngYaxisfroma1906.png14angleframe.pngD3d1911xaxis.png Assy1.pngCarriagemotor.pngCarriagemotor2.pngCarriagehalfcarriage.pngFrameclip.pngCarriageidler.pngMotorwithclip.pngIdlerwithclip.pngCableclip.pngMotorwithhanger.pngD3dcableorg loop.pngLoomclip.pngUpdatedforyconnex.jpgUpdatedgantryfory.jpgWidenedmotor.pngWidenedidler.pngTruncatedwidenedmotor.pngAutoparallel.pngWithsidehole.pngXidlerside.png


Control Panel

See more at 3D Printer Control Panel

Ontrolpanelseated.png

BOM

edit

Notes: BOM must be updated for Universal Gearless Extruder

BOM Notes

  • A 4x8 sheet of 16 ga steel weighs 80 lb.
  • A 4x8 sheet produces 24 strips of 8' length - or 192' of strip for 24 cuts
  • Cutting cost? $1 at Metal by the Foot?
  • A 4x8 costs $114 at Metal by the Foot.

Quick attach wiring.

Connector 1

Extruder part N° Wire color
Heat sink fan 1 + red
2 - black
Thermistor 3 orange
4 white
Heater element 5 green
6 yellow
Active cooling fan 7 + brown
8 - blue


Connector 2

Extruder part N° Wire color
Z-probe 1 brown
2 blue
3 black
Extruder stepper motor 4 green
5 yellow
6 orange
7 red

Bugs

  • Card slot 3D print - notch too large, card can be pushed in behind the slot
  • Get rid of STOP PRINT from menu - can hit it accidentally during long print
  • Fix belt hole in carriage to motor
  • Fix carriage to idler placement
  • Improvement - Flexible surface for popping prints right off

Links

Product

Build Instructions

edit

Wiring

By Irvin:

Control Panel Wiring and Test

This is part of a quality control sequence, which requires identificiation of all wires: Final_Five_Minute_Control_Panel_Test

Testimonials

"The most immediate thing I am hoping to use the printer for is actually to do with the pen plotter hack - I'm working on a project where we produce pen plotter drawings generated from code and I thought a universal axis to be a far more flexible solution. -Jon S, UK."

can we get benchmarks/video reviews?

Links

Hit Counter Added June 3, 2022

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