D3D Pro: Difference between revisions

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(Added some more links under the "See Also" section)
 
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=Basics=
{{OrigLang}}
*A Line of Overbuilt [[D3D]]s
*Maxed out Specs for the most demanding use cases


=Basic Design=
{{Hint|We now make [[D3D Pro 3]] with an 18" print bed.}}
*This is just an idea by [[User:Eric]], feel free to change baasic design (And remove this line once we all agree on the basic design)
=Intro=
*Dual Axis on all Axis (X,Y,Z)
 
*Built in Octoprint via A Raspberry Pi 4
[[File:d3dpro.jpg|500px]]
*Built in Touchscreen
 
*Option of a Toolchanger
'''You can get a ready-to-build kit at https://www.opensourceecology.org/d3d-pro/'''
*Option of a Part Removal "Pusher" installed that automatically scrapes the bed and pushes the part either into a collection bin or a conveyor (only needed for print farms), may not even work (Perhaps a print belt? (Wouldn't have infinite axis, would be only for part removal, may make heatting + autoleveling harder
='''Development'''=
*Built in (4k? 1080p?) Webcam for monitoring of parts
 
*Uses the [[Open Source 3D Printer Enclosure]] with heating and fume removal (and/or filtration)
{| class="wikitable"
*Insulated Heatbed, and Heated Build Chamber STANDARD
|+ Development Template
*Hand Swappable Toolhead Stock
!
*CNC (Circuit and full on CNC), Laser, Solder, Pick and Place, Lab Liquid Handler, Rotary Tool (Like a Dremel for Surface Finish etc), and Microscope toolheads available as options
! Description
*Available in 30cm, 50cm, 1 Meter, and 10 Meter Build Area Options
! Link to Work Product
*Optional use of the [[Ball Screw Universal Axis]]
! %
 
|-
! scope=row |
| '''DESIGN''' ||  || 
 
|-
! scope=row | 1
| [[Requirements + Value Proposition]] ||  [[D3D Pro Requirements + Value Proposition]]  || {{{1}}}
 
|-
! scope=row | 2
| [[Industry_Standards]] || [[D3D Pro Industry Standards]] || {{{2}}}
 
|-
! scope=row | 3
| [[Conceptual Design]] || [[D3D Pro Conceptual Design]] || {{{3}}}
 
|-
! scope=row | 4
| [[Module Breakdown]] || [[D3D Pro Module Breakdown]]  || {{{4}}}
 
|-
! scope=row | 5
| [[3D CAD]] || [[D3D Pro 3D CAD]] || {{{5}}}
 
|-
! scope=row | 6
| [[Calculations]] || [[D3D Pro Calculations]] || {{{6}}}
 
|-
! scope=row | 7
| [[Electronics Design]] || [[D3D Pro Electronics Design]] || {{{7}}}
 
|-
! scope=row | 8
| [[Wiring and Plumbing]] || [[D3D Pro Wiring and Plumbing]] || {{{8}}}
 
|-
! scope=row | 9
| [[Software]] || [[D3D Pro Software]] || {{{9}}}
 
|-
! scope=row |
| '''BILL OF MATERIALS ||  ||
 
|-
! scope=row | 10
| [[BOM]] || [[D3D Pro BOM]] || {{{10}}}
 
|-
! scope=row | 11
| [[vBOM]] || [[D3D Pro vBOM]] || {{{11}}}
 
|-
! scope=row | 12
| [[CAM Files]] || [[D3D Pro CAM Files]] || {{{12}}}
 
|-
! scope=row | 13
| [[Cut List]] || [[D3D Pro Cut List]] || {{{13}}}
 
|-
! scope=row |
| '''BUILD''' || ||
 
|-
! scope=row | 14
| [[Build Instructions]] || [[D3D Pro Build Instructions]] || {{{14}}}
 
|-
! scope=row | 15
| [[Fabrication Drawings]] || [[D3D Pro Fabrication Drawings]] || {{{15}}}
 
|-
! scope=row | 16
| [[Exploded Part Diagram]] || [[D3D Pro Exploded Part Diagram]] || {{{16}}}
 
|-
! scope=row | 17
| [[Production Engineering]] || [[D3D Pro Production Engineering]] || {{{17}}}
 
|-
! scope=row |
| '''DATA COLLECTION''' || ||
 
|-
! scope=row | 18
| [[Build Pictures and Video]] || [[D3D Pro Build Pictures and Video]] || {{{18}}}
 
|-
! scope=row | 19
| [[Data Collection]] || [[D3D Pro Data Collection]] || {{{19}}}
 
|-
! scope=row | 20
| [[Future Work]] || [[D3D Pro Future Work]] || {{{20}}}
 
|}
 
=CAD=
[[File:carriagemotor.png|100px]][[File:yaxisfroma1906.png|100px]][[File:14angleframe.png|100px]][[File:d3d1911xaxis.png|100px]]
[[File:assy1.png|100px]][[File:carriagemotor.png|100px]][[File:carriagemotor2.png|100px]][[File:carriagehalfcarriage.png|100px]][[File:frameclip.png|100px]][[File:carriageidler.png|100px]][[File:motorwithclip.png|100px]][[File:idlerwithclip.png|100px]][[File:cableclip.png|100px]][[File:motorwithhanger.png|100px]][[File:d3dcableorg_loop.png|100px]][[File:loomclip.png|100px]][[File:updatedforyconnex.jpg|100px]][[File:updatedgantryfory.jpg|100px]][[File:widenedmotor.png|100px]][[File:widenedidler.png|100px]][[File:truncatedwidenedmotor.png|100px]][[File:autoparallel.png|100px]][[File:withsidehole.png|100px]][[File:xidlerside.png|100px]]
 
 
 
<gallery perrow=6>
 
File:updatedgantryfory.jpg|'''Updated gantry for D3D Pro. ''' - FreeCAD -[[File:d3d1911.fcstd]]
 
File:14angleframe.png|'''16" Frame ''' - FreeCAD -[[File:frame16.fcstd]]
 
File:angleconnector.png|'''Angle Connector.''' - FreeCAD with McMaster 6 mm nut -[[File:angleconnector.fcstd]]. Finished STL - [[File:anglecorner.stl]]
 
File:leftcorner.png|'''Angle Connector with axis mount, left side.''' - FreeCAD - [[File:leftcorner.fcstd]]. Finished STL - [[File:leftcorner.stl]]
 
File:rightcorner.png|'''Angle Connector with axis mount, right side.''' - FreeCAD - [[File:rightcorner.fcstd]]. Finished STL - [[File:rightcorner.stl]]
 
File:Motorside.jpg|[[File:check.png]]'''[10] Motor Side of Axis''' - 221k - FreeCAD -[[File:Universal_axis_motor_side.fcstd]]. STL - [[File:Universal axis motor side.stl]]
 
File:simplecarriage.png|Universal axis carriage: [[File:Universal_axis_carriage_side.fcstd]]. STL - [[File:Universal_axis_carriage_side.stl]]
 
File:idlershort.jpg|[[File:check.png]]'''[10] Short Idler Side''' - 75k - FreeCAD - [[File:Universal_Axis_Idler_Side_short_version.fcstd]]. STL - [[File:Universal_Axis_Idler_Side_short_version.stl]].
 
File:axis_half_carriage.png|Half carriage: [[File:axis_half_carriage.fcstd]]. STL - [[File:axis_half_carriage.stl]]
 
File:yaxisfroma1906.png|'''Y Axis from v19.06.''' - FreeCAD - [[File:yaxisfrom1906.fcstd]].
 
File:updatedforyconnex.jpg|'''X axis from v19.06.''' - FreeCAD - [[File:xaxisfrom1906.fcstd]].
 
File:carriagemotor.png|'''Carriage motor merge.''' - FreeCAD - [[File:Carriage_motor_merge.fcstd]]. STL - [[File:Carriage_motor_merge.stl]]
 
File:xidlerside.png|'''Carriage half-carriage merge.''' - FreeCAD - [[File:Carriage_halfcarriage_merge.fcstd]]. STL - [[File:Carriage_halfcarriage_merge.stl]].
 
File:Integrated_carriage.jpg|'''Carriage extruder bracket merge.''' - FreeCAD - [[File:Integrated_carriage.fcstd]]. STL - [[File:Integrated_carriage.stl]]
 
 
File:frameclip.png|'''Frame clip''' - FreeCAD - [[File:frameclip.fcstd]]. STL - [[File:frameclip.stl]]
 
File:carriageidler.png|'''Carriage to bed connection.'' - FreeCAD - [[File:Carriage_idler_merge.fcstd]]. STL - [[File:carriagebed.stl]]
 
File:truncatedwidenedmotor.png|'''Motor side with clip.'' - FreeCAD - [[File:motorwithclip.fcstd]]. STL - [[File:motorwithclip.stl]]
 
File:widenedidler.png|'''Idler side with clip.'' - FreeCAD - [[File:idlerwithclip.fcstd]]. STL - [[File:idlerwithclip.stl]]
 
File:cableclip.png|'''Cable clip.'' - FreeCAD - [[File:cableclip.fcstd]]. STL - [[File:cableclip.stl]]
 
File:loomclip.png|'''Cable clip for end of axis nut catch.'' - FreeCAD - [[File:cableclip2.fcstd]]. STL - [[File:cableclip2.stl]]
 
File:peg85.jpg|[[File:check.png]]'''[10] Belt Holding Peg''' - FreeCAD original size - [[File:peg_8mm_rods.fcstd]]. STL at 85% size, works well - [[File:peg_8mm_rods.stl]]
 
File:spoolholderjoint.jpg|[[File:check.png]]'''Spool Holder.''' File: [[File:spoolholder.stl]] Link for more types of these joints - [https://www.thingiverse.com/thing:2300366]
 
File:withsidehole.png|'''Auto parallel piece.''' File: [[File:autoparallel.fcstd]] [[File:autoparallel.stl]]
</gallery>
 
==Control Panel==
See more at [[3D Printer Control Panel]]
 
[[File:ontrolpanelseated.png|100px]]
 
<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]].  Bent panel STL - [[File:Bentpanel_v1904.stl]]
 
</gallery>


=BOM=
=BOM=
*


=See Also=
<html><iframe src="https://docs.google.com/spreadsheets/d/e/2PACX-1vTIQ01MZArBSn5UUBr6i5xwCbhUPxCI3LuZZQNzXRwG4pbZIMlQvOzuNcvzS-RPGBU_7cylUtVp0avm/pubhtml?widget=true&amp;headers=false" height=600 width=900></iframe></html>
*[[D3D]]
 
*[[D3D tool changers]]
[https://docs.google.com/spreadsheets/d/1rHkfwE_CMwePcAg9vuHtV2jooIJ8hGihrCFGNJlBpog/edit#gid=1571230577 edit]
*[[Kinematic Coupling]]
 
Notes: BOM must be updated for Universal Gearless Extruder
 
==BOM Notes==
*A 4x8 sheet of 16 ga steel weighs 80 lb.
*A 4x8 sheet produces 24 strips of 8' length - or 192' of strip for 24 cuts
*Cutting cost? $1 at [[Metal by the Foot]]?
*A 4x8 costs $114 at Metal by the Foot.
 
=Quick attach wiring.=
<u>'''Connector 1'''</u>
{| class="wikitable"
|-
! Extruder part
! N°
! Wire color
|-
| rowspan="2" | Heat sink fan
| 1
| + red
|-
| 2
| - black
|-
| rowspan="2" | Thermistor
| 3
| orange
|-
| 4
| white
|-
| rowspan="2" | Heater element
| 5
| green
|-
| 6
| yellow
|-
| rowspan="2" | Active cooling fan
| 7
| + brown
|-
| 8
| - blue
|-
|}
<br>
<u>'''Connector 2'''</u>
{| class="wikitable"
|-
! Extruder part
! N°
! Wire color
|-
| rowspan="3" | Z-probe
| 1
| brown
|-
| 2
| blue
|-
| 3
| black
|-
| rowspan="4" | Extruder stepper motor
| 4
| green
|-
| 5
| yellow
|-
| 6
| orange
|-
| 7
| red
|}


=Useful Links=
=Bugs=
*
*Card slot 3D print - notch too large, card can be pushed in behind the slot


*Get rid of STOP PRINT from menu - can hit it accidentally during long print
*Fix belt hole in carriage to motor
*Fix carriage to idler placement
*Improvement - Flexible surface for popping prints right off
=Links=
*[[D3D v19.06]] - other parts
*[https://wiki.opensourceecology.org/wiki/Y_Axis_Auto-parallel Y Axis Auto-Parallel] - Details
*[https://www.facebook.com/marcin.jakubowski.378/posts/10217670033399780?hc_location=ufi 120v Heatbed] - detailed assembly photos
=Product=
*See [[D3D Pro Product Page]]
=Build Instructions=
<html><iframe src="https://docs.google.com/presentation/d/e/2PACX-1vRTZ_J2ZcWe_DxW_thJXiN7v6QCUnfuZvMVb9y3bwAHTTR_NpnPpZFsFAb7qiZK6YomPdz4DXPgzUK5/embed?start=false&loop=false&delayms=3000" frameborder="0" width="408" height="557" allowfullscreen="true" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe></html>
[https://docs.google.com/presentation/d/1r8DquY2ALFOj52tWEXR-pdAAjPTwBV31mBtXbBKX_NI/edit#slide=id.g4303b70038_0_0 edit]
=Wiring=
By Irvin:
<html><iframe src="https://www.facebook.com/plugins/post.php?href=https%3A%2F%2Fwww.facebook.com%2Fmarcin.jakubowski.378%2Fposts%2F10219191144266601&width=500" width="500" height="578" style="border:none;overflow:hidden" scrolling="no" frameborder="0" allowTransparency="true" allow="encrypted-media"></iframe></html>
=Control Panel Wiring and Test=
This is part of a quality control sequence, which requires identificiation of all wires: [[Final_Five_Minute_Control_Panel_Test]]
=Testimonials=
"The most immediate thing I am hoping to use the printer for is actually to do with the pen plotter hack - I'm working on a project where we produce pen plotter drawings generated from code and I thought a universal axis to be a far more flexible solution. -Jon S, UK."
can we get benchmarks/video reviews?
=Links=
*'''[[D3D Genealogy]]''' - bleeding edge version as of May, 2020 is [[D3D_v20.04.27]] with 18" print bed.
*Eric's proposal - [[Eric D3D Pro Proposal]]
*[[D3D Pro Order Response]]
*[[D3D Production Records]]
[[Category: D3D]]
[[Category: D3D]]
*[[D3D_Pro_Product_Release]]
=Hit Counter Added June 3, 2022=
<html><div class="powr-hit-counter" id="62fd9bb1_1654285495"></div><script src="https://www.powr.io/powr.js?platform=html"></script></html>

Latest revision as of 19:45, 3 June 2022


HintLightbulb.png Hint: We now make D3D Pro 3 with an 18" print bed.

Intro

D3dpro.jpg

You can get a ready-to-build kit at https://www.opensourceecology.org/d3d-pro/

Development

Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition D3D Pro Requirements + Value Proposition {{{1}}}
2 Industry_Standards D3D Pro Industry Standards {{{2}}}
3 Conceptual Design D3D Pro Conceptual Design {{{3}}}
4 Module Breakdown D3D Pro Module Breakdown {{{4}}}
5 3D CAD D3D Pro 3D CAD {{{5}}}
6 Calculations D3D Pro Calculations {{{6}}}
7 Electronics Design D3D Pro Electronics Design {{{7}}}
8 Wiring and Plumbing D3D Pro Wiring and Plumbing {{{8}}}
9 Software D3D Pro Software {{{9}}}
BILL OF MATERIALS
10 BOM D3D Pro BOM {{{10}}}
11 vBOM D3D Pro vBOM {{{11}}}
12 CAM Files D3D Pro CAM Files {{{12}}}
13 Cut List D3D Pro Cut List {{{13}}}
BUILD
14 Build Instructions D3D Pro Build Instructions {{{14}}}
15 Fabrication Drawings D3D Pro Fabrication Drawings {{{15}}}
16 Exploded Part Diagram D3D Pro Exploded Part Diagram {{{16}}}
17 Production Engineering D3D Pro Production Engineering {{{17}}}
DATA COLLECTION
18 Build Pictures and Video D3D Pro Build Pictures and Video {{{18}}}
19 Data Collection D3D Pro Data Collection {{{19}}}
20 Future Work D3D Pro Future Work {{{20}}}

CAD

Carriagemotor.pngYaxisfroma1906.png14angleframe.pngD3d1911xaxis.png Assy1.pngCarriagemotor.pngCarriagemotor2.pngCarriagehalfcarriage.pngFrameclip.pngCarriageidler.pngMotorwithclip.pngIdlerwithclip.pngCableclip.pngMotorwithhanger.pngD3dcableorg loop.pngLoomclip.pngUpdatedforyconnex.jpgUpdatedgantryfory.jpgWidenedmotor.pngWidenedidler.pngTruncatedwidenedmotor.pngAutoparallel.pngWithsidehole.pngXidlerside.png


Control Panel

See more at 3D Printer Control Panel

Ontrolpanelseated.png

BOM

edit

Notes: BOM must be updated for Universal Gearless Extruder

BOM Notes

  • A 4x8 sheet of 16 ga steel weighs 80 lb.
  • A 4x8 sheet produces 24 strips of 8' length - or 192' of strip for 24 cuts
  • Cutting cost? $1 at Metal by the Foot?
  • A 4x8 costs $114 at Metal by the Foot.

Quick attach wiring.

Connector 1

Extruder part N° Wire color
Heat sink fan 1 + red
2 - black
Thermistor 3 orange
4 white
Heater element 5 green
6 yellow
Active cooling fan 7 + brown
8 - blue


Connector 2

Extruder part N° Wire color
Z-probe 1 brown
2 blue
3 black
Extruder stepper motor 4 green
5 yellow
6 orange
7 red

Bugs

  • Card slot 3D print - notch too large, card can be pushed in behind the slot
  • Get rid of STOP PRINT from menu - can hit it accidentally during long print
  • Fix belt hole in carriage to motor
  • Fix carriage to idler placement
  • Improvement - Flexible surface for popping prints right off

Links

Product

Build Instructions

edit

Wiring

By Irvin:

Control Panel Wiring and Test

This is part of a quality control sequence, which requires identificiation of all wires: Final_Five_Minute_Control_Panel_Test

Testimonials

"The most immediate thing I am hoping to use the printer for is actually to do with the pen plotter hack - I'm working on a project where we produce pen plotter drawings generated from code and I thought a universal axis to be a far more flexible solution. -Jon S, UK."

can we get benchmarks/video reviews?

Links

Hit Counter Added June 3, 2022

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