D3D Universal: Difference between revisions

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File:3heatbreak.png| '''3 mm heat break.'''[[File:3heatbreak.fcstd]]. Re-Source - [https://gitlab.com/marcin_ose/titan-aero-cad/blob/master/Titan_Aero_Mirrored.fcstd]
File:3heatbreak.png| '''3 mm heat break.'''[[File:3heatbreak.fcstd]]. Re-Source - [https://gitlab.com/marcin_ose/titan-aero-cad/blob/master/Titan_Aero_Mirrored.fcstd]


</gallery>
==Control Panel==
See more at [[3D Printer Control Panel]]
[[File:framev1902.png|100px]][[File:powersupply_v1904.png|100px]][[File:RAMPS14_v1904.png|100px]][[File:stepperdriver_v1904.png|100px]][[File:ssr_v1904.png|100px]][[File:smartcontroller_v1904.png|100px]][[File:gfci_v1904.png|100px]][[File:controlpanel_v1904.png|100px]][[File:controlpanel+frame_v1904.png|100px]][[File:controlpanel+panel_v1904.png|100px]][[File:controlpanelproper_v1904.png|100px]][[File:controlpanelwithmounts_v1904.png|100px]][[File:wirecover_v1904.png|100px]][[File:panelonly_v1904.png|100px]][[File:bentpanel_v1904.png|100px]][[File:Heatbed_wirelock.png|100px]][[File:finalcontrolpanel.png|100px]][[File:ontrolpanelseated.png|100px]]
[[File:D3DPlugInner.png|100px]]
[[File:D3DPlugCover.png|100px]]
<gallery perrow=6>
File:controlpanelwithmounts_v1904.png|'''Control Panel''' - FreeCAD -[[File:controlpanel_v1904.fcstd]].  Bent panel STL - [[File:Bentpanel_v1904.stl]]
File:powersupply_v1904.png|'''D3D v19.04 Power Supply''' - FreeCAD -[[File:powersupply_v1904.fcstd]]
File:RAMPS14_v1904.png|'''RAMPS 1.4''' - FreeCAD -[[File:RAMPS14_v1904.fcstd]]. Full detailed file - 4MB - [https://github.com/OpenSourceEcology/RAMPS_1.4/blob/master/RAMPS.fcstd]
File:stepperdriver_v1904.png|'''Stepper driver''' - FreeCAD -[[File:stepperdriver_v1904.fcstd]]. File for detailed LCD controller and endstop can be found at [https://grabcad.com/library/gadgets3d-starter-pack-ramps-1-4-elettronics-for-3d-printers-1]
File:ssr_v1904.png|'''Solid state relay''' - FreeCAD -[[File:ssr_v1904.fcstd]]. Source: [https://grabcad.com/library/ssr-40-da-1]. See [[Fotek SSR]]. Dimensions verified with Amazon source.
File:smartcontroller_v1904.png|'''Reprap Discount Smart Controller''' - FreeCAD -[[File:smartcontroller_v1904.fcstd]]. Source: [https://grabcad.com/library/full-graphic-smart-controller-1].
File:gfci_v1904.png|'''Ground Fault Connection Interrupt (GFCI) outlet''' - FreeCAD -[[File:gfci_v1904.fcstd]]. CAD source at McMaster Carr: [https://www.mcmaster.com/gfcis]. May not represent actual GFCI.
File:wirecover_v1904.png|'''Wire box cover.''' - FreeCAD -[[File:wireboxcover_v1904.fcstd]].
File:Heatbed_wirelock.png|'''Power cord wire clamp''' - FreeCAD -[[File:Heatbed wirelock.fcstd]].
File:D3DPlugInner.png|'''Inner part of D3D Electric Plug''' - FreeCAD [[File:D3DPlugInner.fcstd]]. STL - [[File:D3DPlugInner.stl]]
File:D3DPlugCover.png|'''Outer cover of D3D Electric Plug''' - FreeCAD [[File:D3DPlugCover.fcstd]]. STL file is scaled to 105% already - [[File:D3DPlugCover.stl]]
</gallery>
</gallery>


Revision as of 09:03, 12 December 2019

CAD

3D Printer

D3DS motor bracket.png D3DS idler high screwdown.png D3DS motor side high screwdown.pngD3dsimple z foot.pngRework1.pngRework2.pngRework3.pngCarriagetosidemotor.jpgHighmotor47.pngHighidler47.pngFittingparts.pngD3DUyaxis.pngSmalleryaxis.pngRodsadded.pngBedaxis.pngPrint bed.pngYaxisnoprintbed.pngCarriagewithmagnets.pngBed.pngWorkingcopyofuniversal.pngBase.pngZaxis.pngXaxis.pngUniversalnearcompletion.jpgD3duniversalcad.png150rom.png157romY.png

Printer Extruder

HintLightbulb.png Hint: Note the small extruder gear shown is MK8- we are using an MK7. Note: Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see E3D_Titan_Aero_Extruder#CAD

Notes: Still missing from final assembly by MJ: fan, heat sink heat exchanger, MK7 gear, spring. In final CAD of extruder assy, heat break does not stick out of the heat sink. In reality, it sticks out about 3 mm. Where is the discrepancy if the heat break is 25 mm long?

Earlymodel.pngExtruderspring.pngVolcanoheaterblock.png Cc heat sink block jig 03NOV2019.pngDynamicblower.jpgWithsensor.pngSteppermotor.pngSteppermotor2.pngExtruderwithmotorandsensor.pngDrivegear.pngCc bearing hobbolt 04NOV2019.pngChrisStartupCampFinal.pngRecessedAndOversizedHoles.png3heatbreak.pngExtruder motor bracket.pngMainextruderpart.png Secondxtruderpart.pngSimple extruder assembly.pngSimpleextruderassy.pngFixedhole.pngCc spring tensioner.pngTensioner.pngTensionerandbearingadded.pngAddedmotor.pngFixingholes.pngFansimple.pngThickenedweb.pngAddedgusset.png07cutrightside.pngWithheaterandfan.pngFixingsink.pngFixedsink.pngHeatsinkdims.pngFinalextruder.png


Control Panel

See more at 3D Printer Control Panel

Framev1902.pngPowersupply v1904.pngRAMPS14 v1904.pngStepperdriver v1904.pngSsr v1904.pngSmartcontroller v1904.pngGfci v1904.pngControlpanel v1904.pngControlpanel+frame v1904.pngControlpanel+panel v1904.pngControlpanelproper v1904.pngControlpanelwithmounts v1904.pngWirecover v1904.pngPanelonly v1904.pngBentpanel v1904.pngHeatbed wirelock.pngFinalcontrolpanel.pngOntrolpanelseated.png D3DPlugInner.png D3DPlugCover.png

Plotter

D3duniversalmill.pngD3dsimple2.pngD3Duniversalplotter1.jpgPlotterpen.jpgSiompleextruder2.pngSimplespindle.pngCc export issue 22OCT2019.pngUno3d.jpgElectricmotor.png


BOM

  • Parts for controller and most parts are at D3D v19.06
  • Spring - [16]
  • Aluminum for heatsink - [17]
  • Fan heatsink - [18]. Aliexpress - [19]. $1.2 - [20]. $0.8 but would need to cut fins or use longer bolts.

Working Doc

Includes Review and Data Collection

edit


Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition [[{{{0}}} Requirements + Value Proposition]] {{{1}}}
2 Industry_Standards [[{{{0}}} Industry Standards]] 50
3 Conceptual Design [[{{{0}}} Conceptual Design]] {{{3}}}
4 Module Breakdown [[{{{0}}} Module Breakdown]] {{{4}}}
5 3D CAD [[{{{0}}} 3D CAD]] {{{5}}}
6 Calculations [[{{{0}}} Calculations]] {{{6}}}
7 Electronics Design [[{{{0}}} Electronics Design]] {{{7}}}
8 Wiring and Plumbing [[{{{0}}} Wiring and Plumbing]] {{{8}}}
9 Software [[{{{0}}} Software]] {{{9}}}
BILL OF MATERIALS
10 BOM [[{{{0}}} BOM]] 50
11 vBOM [[{{{0}}} vBOM]] {{{11}}}
12 CAM Files [[{{{0}}} CAM Files]] {{{12}}}
13 Cut List [[{{{0}}} Cut List]] {{{13}}}
BUILD
14 Build Instructions [[{{{0}}} Build Instructions]] 20
15 Fabrication Drawings [[{{{0}}} Fabrication Drawings]] {{{15}}}
16 Exploded Part Diagram [[{{{0}}} Exploded Part Diagram]] {{{16}}}
17 Production Engineering [[{{{0}}} Production Engineering]] {{{17}}}
DATA COLLECTION
18 Build Pictures and Video [[{{{0}}} Build Pictures and Video]] {{{18}}}
19 Data Collection [[{{{0}}} Data Collection]] {{{19}}}
20 Future Work [[{{{0}}} Future Work]] {{{20}}}


Build

D3D Universal Axis

Platform on stilts so extruder reaches bed:

Nozzle does not reach bed:

Extruder Build

Design Concepts

Plotter

embedded my website on wiki https://feadi.github.io/OSE/.

Played with gtlf-viewer


Wiring

Code

Firmware

Production Engineering

D3D Universal Production Engineering

Links

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