Industrial Robot/Bill of Materials: Difference between revisions

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=General Information=
=Bill of Materials=


*Refer to master diagram on the development page for illustrated overview of the industrial robot's interconnections
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<iframe width='1000' height='600' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US&key=0ApN4BXK1pgnKdGppQ012eWdVQzFaRVpGYjNJb09iZUE&output=html&widget=true'></iframe>
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*This bill of materials is a developmental version
[https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US Edit Spreadsheet]


*Links are to sources for example pricing, the number representing the total cost of the item
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=Hydraulics=
 
*Powercube (1500psi, 18GPM)
 
*Hydraulic Motor 1 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
*Hydraulic Motor 2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
*Hydraulic Motor 3 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
*Hydraulic Motor 4 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
*Hydraulic Motor 5 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
*Hydraulic Motor 6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
 
*Solenoid Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
*Solenoid Valve Subplate (1-6, SAE6, x6) [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 288]
 
*Needle Valve (1-6, 1/2NPTF, x6) [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]
 
*Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]
 
*Hose (0.5"NPTM, 3', x17) [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 170]
 
*Hose (0.75"NPTM, 3', x4) [http://www.surpluscenter.com/item.asp?item=9-078-36&catname=hydraulic 54]
 
*Hose (0.5"NPTM, 6', x12) [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 168]
 
*Hose (0.5"NPTM, 8', x6) [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 108]
 
*Hose (0.5"NPTM, 4', x4) [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
 
*Hose (0.5"NPTM, 2', x2) [http://www.surpluscenter.com/item.asp?item=905-1224&catname=hydraulic 16]
 
*Adapter (0.5"NPTF to SAE6M, x24)
 
*Adapter (0.5"NPTF to SAE4M, x4)
 
*Adapter (0.5"NPTF to SAE10M, x4)
 
*Adapter (0.75"NPTM to 0.5"NPTF, x4)
 
*Pipe (4-way, 0.5"NPTF, x6)
 
*Pipe (4-way, 0.75"NPTF, x2)
 
=Electronics=
 
*Microcontroller [http://www.sparkfun.com/products/9949 65]
 
*Solenoid Driver (x2) [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
 
*Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]
 
*Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
 
*Wire
 
=Frame=
 
*Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90]
 
*Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]
 
*Foundation Overplate (16” by 16” by 0.5” A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 51]
 
*Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50  154]
 
*Main Arm (1” by 4” by 15” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Flat_Bar.cfm?item_id=184&size_no=194 23]
 
*Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle)  [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]
 
*Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]
 
*Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6&pieceLength=cut&wid_ft=0&wid_in=8&wid_fraction=0&len_ft=0&len_in=4&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1  24]
 
*Forearm (2” by 2” by 12” by 0.25T carbon steel square tube)  [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46  11]
 
*Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1  83]
 
=Gear Reducer 1,2=
 
*Gearbox 1,2 Input Plate
*Gearbox 1,2 Side Plate
*Gearbox 1,2 Cover Plate
*Gearbox 1,2 Output Shaft
*Gearbox 1,2 Input Spur Gear
*Gearbox 1,2 Output Spur Gear
*Gearbox 1,2 Output Hub
*Gearbox 1,2 Output Key
*Gearbox 1,2 Outer Bearing Plate
*Gearbox 1,2 Middle Bearing Plate
*Gearbox 1,2 Inner Race Round Bar
*Gearbox 1,2 O-ring Seal
 
=Gear Reducer 3,4,5,6=
 
*Gearbox 3,4,5,6 Input Plate
*Gearbox 3,4,5,6 Side Plate
*Gearbox 3,4,5,6 Cover Plate
*Gearbox 3,4,5,6 Output Shaft
*Gearbox 3,4,5,6 Input Spur Gear
*Gearbox 3,4,5,6 Output Spur Gear
*Gearbox 3,4,5,6 Output Hub
*Gearbox 3,4,5,6 Output Key
*Gearbox 3,4,5,6 Outer Bearing Plate
*Gearbox 3,4,5,6 Middle Bearing Plate
*Gearbox 3,4,5,6 Inner Race Round Bar
*Gearbox 3,4,5,6 O-ring Seal
 
=Stepper Motor Mounts=
 
*Stepper Motor (x6) [http://www.adafruit.com/products/324 84]
 
*Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=33 24]
 
*Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2  29]
 
*Shaft Bar (0.5” by 0.5” by 1” A36 steel bar, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=4 36]
 
*Setscrews ( )
*Bolts ( )
*Washers ( )
*Nuts ( )
 
=Shaft Encoders=
 
*Phototransistor Pair (x6) [http://parts.digikey.com/ca/1/43466-opto-sensor-dual-pkg-slot-type-ee-sx1031.html 30]
 
*Schmidt Trigger IC (x6) [http://parts.digikey.com/1/parts/1078848-ic-schmitt-trigger-hex-14-soic-mc14106bdg.html 6]
 
*Metal Disc (x6)
 
*Bolts ( )
 
=Welding=
 
*Welding Consumables
 
 
 
[[Category: Industrial Robot]]

Latest revision as of 16:02, 6 September 2011