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| {{ToolTemplate|ToolName=Industrial Robot}} | | {{GVCS Header}} |
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| =Partial Prototyping Bill of Materials=
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| ==Frame==
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| Base Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 93]
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| ==Gearbox==
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| Gearbox 1,2 Input Plate
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| Gearbox 1,2 Side Plate
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| Gearbox 1,2 Cover Plate
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| Gearbox 1,2 Outer Race Plate
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| Gearbox 1,2 Output Shaft
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| Gearbox 1,2 Inner Race
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| Gearbox 1,2 Output Hub
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| Gearbox 1,2 Support Hub
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| Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
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| Bolts (1/2 – 13,
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| Nuts (1/2 – 13, x
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| ==Hydraulics==
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| Hydraulic motor 1,2 [https://www.surpluscenter.com/item.asp?item=9-7469&catname= 500]
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| Hydraulic motor 1,2 mounting bolts
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| Needle valve 1,2 [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 60]
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| [2] Solenoid valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 100]
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| [2] Solenoid valve subplate [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 100]
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| [4] Solenoid valve subplate mounting bolts
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| ==Electronics==
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| *Microcontroller [http://www.sparkfun.com/products/9949 65]
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| *Solenoid Driver (x1) [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 13]
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| *Stepper Motor Driver (x2) [http://www.sparkfun.com/products/10267 30]
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| *Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
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| *Encoder
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| *Wire
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| ==Stepper mount==
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| *Stepper motor [http://www.adafruit.com/products/324 28]
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| *Stepper motor mounting screws
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| *Stepper mount angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x2) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=33&pieceLength=cut&len_ft=2&len_in=3&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 12]
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| *Stepper mount plate
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| *Shaft coupling bar
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| =Bill of Materials= | | =Bill of Materials= |
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| ==Hydraulics==
| | <html> |
| | | <iframe width='1000' height='600' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US&key=0ApN4BXK1pgnKdGppQ012eWdVQzFaRVpGYjNJb09iZUE&output=html&widget=true'></iframe> |
| *Powercube (1500psi, 18GPM)
| | </html> |
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| *Hydraulic Motor 1 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
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| *Hydraulic Motor 2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
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| *Hydraulic Motor 3 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
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| *Hydraulic Motor 4 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
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| *Hydraulic Motor 5 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
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| *Hydraulic Motor 6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
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| *Solenoid Valve (1-6, x6) [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
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| *Solenoid Valve Subplate (1-6, SAE6, x6) [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 288]
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| *Needle Valve (1-6, 1/2NPTF, x6) [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]
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| *Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]
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| *Hose (1NPTM, 3', x3) [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]
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| *Hose (1NPTM, 6', x1) [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]
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| *Hose (1/2NPTM, 3', x18) [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]
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| *Hose (1/2NPTM, 8', x6) [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]
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| *Hose (1/2NPTM, 6', x6) [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]
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| *Hose (1/2NPTM, 4', x4) [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
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| *Adaptor (1NPTM to 1/2NPTF, x6) [
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| *Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]
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| *Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]
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| *Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]
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| *Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14
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| ==Electronics==
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| *Microcontroller [http://www.sparkfun.com/products/9949 65]
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| *Solenoid Driver (x2) [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
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| *Stepper Motor Driver (x6) [http://www.sparkfun.com/products/10267 90]
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| *Power Supply (as necessary to connect to 6 step motor drivers, 2 solenoid drivers, and 6 encoders)
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| *Wire
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| ==Frame==
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| *Foundation Underplate (24" by 24" by 0.5" A36 steel plate [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 90]
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| *Foundation Pillar (2” by 2” by 12”, A36 steel square bar, x4) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=11 62]
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| *Foundation Overplate (16” by 16” by 0.5” A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 51]
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| *Base Angle (8”A/8”B by 20”L by 1”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=50 154]
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| *Main Arm (1” by 4” by 15” A36 steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Flat_Bar.cfm?item_id=184&size_no=194 23]
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| *Forearm Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 83]
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| *Forearm Plate A (8” by 8” by 0.25T A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 50]
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| *Forearm Plate B (8” by 4” by 0.5” A36 steel plate, x1) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6&pieceLength=cut&wid_ft=0&wid_in=8&wid_fraction=0&len_ft=0&len_in=4&len_fraction=0&pieceCutType=30|1&itemComments=&qty=1 24]
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| *Forearm (2” by 2” by 12” by 0.25T carbon steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46 11]
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| *Wrist Angle (8”A/8”B by 20”L by 0.5”T A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48&pieceLength=cut&len_ft=2&len_in=0&len_fraction=0&pieceCutType=26|1&itemComments=&qty=1 83]
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| ==Gear Reducer 1,2==
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| *Gearbox 1,2 Input Plate (13" x 7", 0.5" A36 steel plate, x2)
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| *Gearbox 1,2 Side Plate (7" x 5" x 1" A36 steel plate, x4)
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| *Gearbox 1,2 Cover Plate (13" x 5" x 0.125" A36 steel plate, x2)
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| *Gearbox 1,2 Output Shaft (1.25"dia x 4" A36 steel round bar, x2)
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| *Gearbox 1,2 Input Spur Gear (3" pitch dia, 20deg pressure angle, 18dia pitch)
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| *Gearbox 1,2 Output Spur Gear (6" pitch dia, 20deg pressure angle, 18 dia pitch)
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| *Gearbox 1,2 Output Hub (
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| *Gearbox 1,2 Output Key (
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| *Gearbox 1,2 Outer Race Plate (
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| *Gearbox 1,2 Inner Race (
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| *Gearbox 1,2 O-ring Seal
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| ==Gear Reducer 3,4,5,6==
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| *Gearbox 3,4,5,6 Input Plate (12" x 7.5" x 0.25" A36 steel plate, x4)
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| *Gearbox 3,4,5,6 Side Plate (7.5" x 5" x 1" A36 steel plate, x8)
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| *Gearbox 3,4,5,6 Cover Plate (12" x 5" x 0.125" A36 steel plate, x4)
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| *Gearbox 3,4,5,6 Output Shaft (1"dia x 4" A36 steel round bar, x4)
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| *Gearbox 3,4,5,6 Input Spur Gear (3" pitch dia, 20deg pressure angle, 18 diametral pitch)
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| *Gearbox 3,4,5,6 Output Spur Gear (6"pitch dia, 20deg pressure angle, 18 diametral pitch)
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| *Gearbox 3,4,5,6 Output Hub (
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| *Gearbox 3,4,5,6 Output Key (
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| *Gearbox 3,4,5,6 Outer Race Plate (
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| *Gearbox 3,4,5,6 Inner Race (
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| *Gearbox 3,4,5,6 O-ring Seal
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| ==Stepper Motor Mounts==
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| *Stepper Motor (x6) [http://www.adafruit.com/products/324 84]
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| *Stepper Angle (4”A/4”B, 4”L, 0.25”T, A36 steel angle, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=33 24]
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| *Holding Plate (3” by 3” by 0.25” A36 steel plate, x12) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=2 29]
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| *Shaft Bar (0.5” by 0.5” by 1” A36 steel bar, x6) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=4 36]
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| *Setscrews ( )
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| *Bolts ( )
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| *Washers ( )
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| *Nuts ( )
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| ==Shaft Encoders==
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| ==Welding==
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| *Welding Consumables
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| | [https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US Edit Spreadsheet] |
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| [[Category: Industrial Robot]]
| | {{GVCS Footer}} |
