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| {{ToolTemplate|ToolName=Industrial Robot}} | | {{GVCS Header}} |
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| ---- | | ---- |
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| =Format= | | =Bill of Materials= |
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| *[number needed] Name (specifications) [link to suggested source + total cost]
| | <html> |
| | <iframe width='1000' height='600' frameborder='0' src='https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US&key=0ApN4BXK1pgnKdGppQ012eWdVQzFaRVpGYjNJb09iZUE&output=html&widget=true'></iframe> |
| | </html> |
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| =Partial Prototype Bill of Materials= | | [https://docs.google.com/spreadsheet/ccc?key=0Atf8i1Ts8JqbdGlrSW5oTlpKRGNmUkwwQndrelFQU1E&hl=en_US Edit Spreadsheet] |
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| ==Structure==
| | {{GVCS Footer}} |
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| ===Gearbox===
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| *[1] Angle (8"A x 8"B x 27" Length x 0.5" Thickness, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=48 93]
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| *[1] Input Plate (13" by 15" by 0.5" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=6 44]
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| *[1] Side Plate (7.5" by 12" by 1" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=10&pieceLength=cut&wid_ft=1&wid_in=1&wid_fraction=0&len_ft=0&len_in=7&len_fraction=.5&pieceCutType=30|1&itemComments=&qty=1 47]
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| *[1] Cover Plate (13" by 6" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1&pieceLength=cut&wid_ft=1&wid_in=0&wid_fraction=0&len_ft=0&len_in=7&len_fraction=.5&pieceCutType=17|3&itemComments=&qty=1 26]
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| *[1] Outer Race Plate (20" by 7" by 1" A36 plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=10&pieceLength=cut&wid_ft=1&wid_in=1&wid_fraction=0&len_ft=0&len_in=6&len_fraction=.5&pieceCutType=30|1&itemComments=&qty=1 61]
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| *[1] Round Bar (1.25" diameter, 10" length A36 steel round bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=12 9]
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| *[1] Inner Race (16" by 4" by 2" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 61]
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| *[1] Output Hub (10" by 5" by 3" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 90]
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| *[1] Support Hub (7" by 4" by 3" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 59]
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| *[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
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| ====Fasteners====
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| *[12] Side plate bolts (1/2 – 13, 5") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 30]
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| *[12] Side plate nuts (1/2 – 13) [http://www.boltdepot.com/product.aspx?cc=7&cs=9&cm=6 5]
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| *[4] Cover plate bolts (1/2 - 13, 1") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 2]
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| *[4] Output shaft bolts (1/2 - 13, 1") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=65 2]
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| *[4] Lube screws (8 - 32, 1") [http://www.boltdepot.com/product.aspx?cc=10&cs=23&cm=6&cd=340 1]
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| ===Encoder===
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| *[1] Encoder (2500 counts per revolution, 10,000 pulses per revolution, ball bearing) [http://usdigital.com/products/encoders/incremental/rotary/shaft/h6 94]
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| *[1] Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 16]
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| *[2] Encoder mounting screws (#4-40, 3/8" length) [http://www.boltdepot.com/product.aspx?cc=10&cs=23&cm=6&cd=338 1]
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| *[1] Encoder Mount Support Angle (2"A/2"B, 5" Length, 1/8" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Equal_Leg_Angle.cfm?item_id=183&size_no=17 10]
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| *[1] Encoder Mount Main Angle (3"A/2"B, 2.5" Length, 3/16" Thickness, A36 Steel Angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=7 8]
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| *[1] Encoder Shaft Coupling (3" Diameter, 1.5" Length Steel Round Bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Round_Bar.cfm?item_id=191&size_no=17 12]
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| ==Hydraulics==
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| ===Circuit===
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| *Powercube (compatible with below, parallel circuit) [Use Existing]
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| *[2] Hydraulic motor (1,2) [https://www.surpluscenter.com/item.asp?item=9-7469&catname= Use existing]
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| *[8] Hydraulic motor mounting bolts [Use Existing]
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| *[2] Needle valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 60]
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| *[2] Solenoid valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 100]
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| *[1] Solenoid valve subplate (6" by 2.5" by 1" 6061-T6 aluminum plate) [http://www.discountsteel.com/items/6061_Aluminum_Plate.cfm?item_id=137&size_no=7&pieceLength=cut&wid_ft=0&wid_in=0&wid_fraction=0&len_ft=0&len_in=0&len_fraction=0&itemComments=&qty=1 33]
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| *[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-1556&catname=hydraulic 42]
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| *[4] SAE10M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-10-8&catname=hydraulic 10]
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| *[2] SAE4M to 1/4NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-4-4&catname=hydraulic 4]
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| *[8] SAE6M to 1/2NPTF Swivel [https://www.surpluscenter.com/item.asp?item=9-6900-6-8&catname=hydraulic 32]
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| *[1] 1/4NPTM to 1/2NPTF Adapter [https://www.surpluscenter.com/item.asp?item=9-5405-4-8&catname=hydraulic 3]
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| *[1] 1/4NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-4-4-4&catname=hydraulic 3]
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| *[4] 1/2NPTF Tee [https://www.surpluscenter.com/item.asp?item=9-5605-8-8-8&catname=hydraulic 20]
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| *[3] 1/2NPTM Nip [https://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 5]
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| *[2] 1/4NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=916-1472&catname=hydraulic 24]
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| *[4] 1/2NPTM X 72" Hose [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 56]
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| *[6] 1/2NPTM X 36" Hose [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 60]
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| ===Stepper Mount===
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| *[2] Stepper motor [http://www.adafruit.com/products/324 28]
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| *[8] Stepper motor mounting screws (3mm 0.5, 25mm length) [http://www.boltdepot.com/product.aspx?cc=18&cs=205&cm=19&cd=1335 1]
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| *[2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=30 20]
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| *[4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1 23]
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| *[2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=8 9]
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| *[6] Stepper mount plate bolts (1/4 - 20, 5") [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=61 5]
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| *[6] Stepper mount plate nuts (1/4 - 20) [http://www.boltdepot.com/product.aspx?cc=7&cs=9&cm=6 1]
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| *[2] Stepper motor coupling screw (1/4 - 20, 1" length) [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=61 1]
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| *[2] Needle Valve coupling screw (1/4 - 20, 1" length) [http://www.boltdepot.com/product.aspx?cc=6&cs=7&cm=6&cd=61 1]
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| ==Electronics==
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| *[1] Microcontroller [http://www.liquidware.com/shop/show/AMEGA2560/Arduino+Mega+2560 50]
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| *[1] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 13]
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| *[2] Stepper Motor Driver [http://www.sparkfun.com/products/10267 30]
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| *[1] Power Supply (12VDC) [hacked PC power supply]
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| *[1] Wire (22 AWG, 12'+ length)
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| =Open Section Bill of Materials=
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| ==Structure==
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| ===Foundation===
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| *[1] Main Tube (2" x 2" x 48" A36 square tube)
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| *[1] Support Tube (2" x 2" x 40" A36 square tube)
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| *[1] Raising Bar (2” by 2” by 48”, A36 steel square bar)
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| *[1] Base Plate, Perpendicular Plate, Parallel Plate (16” by 22” by 0.5” A36 steel plate)
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| *[1] Arm Bar (1” by 6” by 24” A36 steel bar)
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| *[1] Forearm Tube (2” by 2” by 12” by 0.25T carbon steel square tube) [http://www.discountsteel.com/items/Structural_Mechanical_Steel_Square_Tube.cfm?item_id=206&size_no=46 11]
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| ====Fasteners====
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| [12] Bar Bolts (1/2 - 13, 4")
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| [4] Ground Bolts (1/2 - 13, 4")
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| [4] Plate Bolts (1/2 - 13, 6")
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| ====Gearboxes====
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| *[1] G12 Angle, G34 Angle, G56 Angle (8”A/8”B by 78”L by 0.5”T A36 steel angle)
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| *[1] G12 Input Plate, G34 Input Plate, G56 Input Plate (78" by 7.5" by 0.5" A36 steel plate)
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| *[1] G12 Side Plate, G34 Side Plate, G56 Side Plate (90" by 3" by 1" A36 steel plate)
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| *[1] G12 Cover Plate, G34 Cover Plate, G56 Cover Plate (78" by 3" by 3/16" A36 steel plate)
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| *[1] G12 Outer Race Plates, G34 Outer Race Plates, G56 Outer Race Plates (5" by 84" by 1" A36 plate)
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| *[1] G12 Output Shafts, G34 Output Shafts, G56 Output Shafts (1.25" diameter, 30" length A36 steel round bar)
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| *[1] G12 Inner Race, G34 Inner Race, G56 Inner Race (51" by 4", 2" steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=17 148]
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| *[1] G12 Output Hub, G34 Output Hub, G56 Output Hub (30" by 5" by 3" steel plate)
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| *[1] Support Hub (20" by 3.25" by 2.25" steel plate)
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| *[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
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| *[2] G12 Input Gear, G34 Input Gear, G56 Input Gear (20 degree pressure angle, 3" pitch diameter, 28 diametral pitch, 1.25" bore, ) Move specs to manu instructions and put stock material here in BOM*
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| *[2] G12 Output Gear (20 degree pressure angle, 6' pitch diameter, 28 diametral pitch, 1.25" inner diameter)
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| ====Gearbox Minor Components====
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| *[36] Side plate bolts (1/2 – 13, 5")
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| *[36] Side plate nuts (1/2 – 13)
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| *[12] Cover plate bolts (1/2 - 13, 0.75")
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| *[12] O-ring Seal (Inner diameter 3", Outer diameter 3.5", Width 1/8")
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| *[12] Cover plate nuts (1/2 - 13)
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| *[12] Output shaft bolts (1/2 - 13, 1")
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| *[12] Lube bolts (#6, 1")
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| *[1] Loose Ball Bearing (1/2" diameter, chrome steel G25, x100) [http://www.vxb.com/page/bearings/PROD/LooseSteelBalls/Kit8597 12]
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| ====Encoder====
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| *[6] Encoder (2500 counts per revolution, ball bearing)
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| *[6] Encoder connector (6') [http://usdigital.com/products/cables-connectors/cables/5-pin/ca-c5-w5-nc 32]
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| *[24] Encoder mounting screws (#4)
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| *[1] Encoder Mount Support Angle (2"A/2"B, 30" Length, 1/8" Thickness, A36 Steel Angle)
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| *[1] Encoder Mount Main Angle (3"A/2"B, 15" Length, 3/16" Thickness, A36 Steel Angle)
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| *[1] Encoder Shaft Coupling (3" Diameter, 9" Length Steel Round Bar)
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| ==Hydraulics==
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| ===Circuit===
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| *Powercube (1500psi, 18GPM)
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| *[2] Motor 1,2 [http://www.surpluscenter.com/item.asp?item=9-9338&catname=hydraulic 300]
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| *[4] Motor 3,4,5,6 [http://www.surpluscenter.com/item.asp?item=9-7076-400&catname=hydraulic 160]
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| *[6] Solenoid Valve [http://www.surpluscenter.com/item.asp?item=9-7748&catname=hydraulic 300]
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| *[6] Solenoid Valve Subplate (1-6, SAE6, x6) [http://www.surpluscenter.com/item.asp?catname=hydraulic&qty=1&item=9-4070-1 288]
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| *[6] Needle Valve [http://www.surpluscenter.com/item.asp?item=9-7961-8&catname=hydraulic 180]
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| *[1] Pressure Relief Valve [https://www.surpluscenter.com/item.asp?item=9-4127&catname=hydraulic 42]
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| *[3] Hose (1NPTM, 3') [http://www.surpluscenter.com/item.asp?item=919-2236&catname=hydraulic 87]
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| *[1] Hose (1NPTM, 6') [http://www.surpluscenter.com/item.asp?item=919-2272&catname=hydraulic 47]
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| *[18] Hose (1/2NPTM, 3') [http://www.surpluscenter.com/item.asp?item=905-1236&catname=hydraulic 180]
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| *[6] Hose (1/2NPTM, 8') [http://www.surpluscenter.com/item.asp?item=905-1296&catname=hydraulic 128]
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| *[6] Hose (1/2NPTM, 6') [http://www.surpluscenter.com/item.asp?item=905-1272&catname=hydraulic 84]
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| *[4] Hose (1/2NPTM, 4') [http://www.surpluscenter.com/item.asp?item=905-1248&catname=hydraulic 44]
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| *[6] Adaptor (1/2NPTM to 1/2NPTM, x6) [http://www.surpluscenter.com/item.asp?item=9-5404-8-8&catname=hydraulic 12]
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| *[28] Adaptor (1/2NPTF to SAE6M, x28) [http://www.surpluscenter.com/item.asp?item=9-6405-6-8&catname=hydraulic 84]
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| *[4] Adaptor (1/2NPTF to SAE10M, x4) [http://www.surpluscenter.com/item.asp?item=9-6405-10-8&catname=hydraulic 12]
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| *[4] Adaptor (SAE4M to SAE6F, x4) [http://www.surpluscenter.com/item.asp?item=9-6410-4-6&catname=hydraulic 14
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| ===Stepper Mount===
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| *[2] Stepper motor [http://www.adafruit.com/products/324 28]
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| *[8] Stepper motor mounting screws (3mm metric)
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| *[2] Stepper mount angle (4”A/6”B, 4”L, 5/16”T, A36 steel angle) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Unequal_Leg_Angle.cfm?item_id=193&size_no=30 20]
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| *[4] Stepper mount plate (3" by 4" by 3/16" A36 steel plate) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Plate.cfm?item_id=189&size_no=1 23]
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| *[2] Shaft coupling bar (1" by 1" by 6" A36 round steel bar) [http://www.discountsteel.com/items/A36_Hot_Rolled_Steel_Square_Bar.cfm?item_id=180&size_no=8 9]
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| *[6] Stepper mount plate bolts (1/4 - 20, 5")
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| *[6] Stepper mount plate nuts (1/4 - 20)
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| *[2] Stepper motor coupling screw (1/4 - 20, 1" length)
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| *[2] Needle Valve coupling screw (1/4 - 20, 1" length)
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| ==Electronics==
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| *[1] Microcontroller [http://www.sparkfun.com/products/9949 65]
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| *[2] Solenoid Driver [http://store.makerbot.com/electronics/electronics-kits/pwm-driver-v1-1-kit.html 26]
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| *[6] Stepper Motor Driver [http://www.sparkfun.com/products/10267 90]
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| *[1] Power Supply (12VDC for the two solenoid drivers)
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| *Wire (18 AWG, 12+')
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| [[Category: Industrial Robot]]
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