Ironworker/Manufacturing Instructions

From Open Source Ecology
< Ironworker(Redirected from Ironworker Build)
Jump to: navigation, search


Ironworker
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Ironworker.png

Prototype II Blade

P2blade.png

Introduction

See Ironworkers for introduction.

Sketchup of prototype 1:

Note: Prototype 1 Capacity is actually 45 Tons, because the main arm was too thin to withstand warping from pressure. The holes for the main pin, and linkage pins egged from punching holes above this rated capacity. If this arm, and the linkage attaching it to the punch were 1.5" thick, the capacity would jump to 60 tons.

Build

We start the build of the open source ironworker with a 120 ton hole puncher for poking up to 1.5 inch holes in 1" steel (figure based on Edwards ironworkers) plate.

Initial CAD, not finished:

Holepuncher.jpeg

You can download the file here.

Design v0.1

Holepuncher01.jpg

Bill of Materials

  • 5"x8" hydrauilic cylinder
  • [2]1"x4" pin - for mounting cylinder
  • [2]3/4" or 1" washers
  • [2] 1"x10"x48" plate - main parallel pieces
  • [2] 1"x10"x32" plate - vertical supports
  • [2] 1"x2"x3" plate - for reinforcement of pressing surface
  • [4] 3/8"x4"x6" angle, 6" long - for legs
  • [2] 1"x5"x5" plate - for alignment tube
  • [2] 1"x4"x8" plate - for dye holders
  • DOM tubing to hold die - 2" long
  • Smaller DOM tubing to support die from underneath
  • 2.5" DOM tubing, 5" long - for alignment
  • 2.5" shaft, 7.7" long - for pressing
  • 2.5" DOM tubing, 4" long - for main pin
  • 2.5" shaft, 5" long - main pin

Notes: 1"x10" steel costs $233 if steel is 50 cents per pound.


The Global Village Construction Set
Habitat CEB Press Cement Mixer Sawmill Bulldozer Backhoe
Agriculture Tractor Seeder Hay Rake Well-Drilling Rig
Microtractor Soil Pulverizer Spader Hay Cutter Trencher
Bakery Oven Dairy Milker Microcombine Baler
Industry Multimachine Ironworker Laser Cutter Welder Plasma Cutter
CNC Torch Table Metal Roller Rod and Wire Mill Press Forge Universal Rotor
3D Printer 3D Scanner CNC Circuit Mill Industrial Robot Chipper Hammermill
Drill Press Induction Furnace
Energy Power Cube Gasifier Burner Solar Concentrator Electric Motor Generator Hydraulic Motor
Steam Engine Heat Exchanger Wind Turbine Pelletizer Universal Power Supply
Nickel-Iron Battery
Materials Aluminum Extractor Bioplastic Extruder
Transportation Car Truck

Imprimante 3D Scanner 3D Extracteur d'Aluminum Pelleteuse Four à Pain Presse à balles de paille Extrudeuse à bioplastiques Bulldozer Voiture Presse BTC Betonnière Broyeur à marteaux Imprimante de circuits électroniques Table de découpe numérique Trayeuse Perçeuse à colonne Moteur électrique Gazogène Faucheuse Râteau à foin Moteur hydraulique Fourneau à induction Bras robotisé Poinçonneuse Découpeur Laser Laminoir à plaques Microcombine Microtracteur Multimachine Batterie Ni-Fe Machine à granulés Torche plasma Power Cube Presse hydraulique Laminoir à barres et fils de fer Pulvérisateur de terre Scierie Semoir Concentrateur solaire Roto-bêche Moteur à vapeur Echangeur de chaleur Tracteur Fraiseuse de tranchée Camion Alimentation électrique universelle Rotor universel Poste de soudure à l'arc Plateforme de forage de puits Eolienne

Key Design Planning Prototype Almost done Full Release