Pelletizer: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
No edit summary
(Moved some stuff around)
 
(47 intermediate revisions by 11 users not shown)
Line 1: Line 1:
{{ToolTemplate|ToolName=Pelletizer}}
{{OrigLang}}


{{Category=Pelletizer}}
{{GVCS Header}}


==Overview==
[[Image:Pelletizer.png|right|400px|Pelletizer]]
A Pelletizer creates pellets out of [[Sawmill|Sawdust]] or biomass which can be burned efficiently for energy. It captures waste product from the [[Sawmill]] and [[Baler]].


'''Pellets'''
=Overview=
*[http://en.wikipedia.org/wiki/Wood_pellet Wood Pellets]
The '''Pelletizer''', also called pellet mill, creates fuel pellets out of biomass. It can make pellets from various raw materials, such as wood shavings, saw dust, crop straw, etc. There are pelletizer for small and large scale production.
*Biomass Pellets


http://njsustainingfarms.rutgers.edu/images/grass_pellet_vs_briquette.jpg
Pelletizer was firstly invented for making feed pellets from animal cultication, late from 1970s, it began used for making fuel pellets because of the raising price of oil and gas.


[[Image:GrassPellet.jpg]]
=Details=
Biomass can be pellitized by first passing it through a [[Hammer Mill]] for uniformity, then feeding it to a press that has holes of uniform size. In this process, there is a marked increase in temperature, causing the lignin to plastify.


[[Image:Sawdust.jpg|thumb|200px|Sawdust from [[Sawmill]]]]
The [[pellets]] can be burned efficiently for energy.
[[Image:Pelletizer.jpg|thumb|200px|Wood Pelletizer]]
[[Image:WoodPellets.jpg|thumb|200px|Wood Pellets]]


==Diagrams==
==Product Ecology==
[[Image:rollerdie.jpg]]
[[Image:3b-Solarenergyeco.png|600px|right]]
[[Image:pelletpressed.jpg]]
[[Image:rollerdiepix.jpg]]


==Walkthrough==
{{Product Ecology


<html>
|Product={{Pelletizer}}
<object width="320" height="190"><param name="movie" value="http://www.youtube.com/v/AhW4p0tpnAE&hl=en_US&fs=1&"></param><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="http://www.youtube.com/v/AhW4p0tpnAE&hl=en_US&fs=1&" type="application/x-shockwave-flash" allowscriptaccess="always" allowfullscreen="true" width="320" height="190"></embed></object>
|From=
</html>
*{{Furnace}}
*{{Welder}}
*{{Multimachine}}


<html>
|Uses=
<object width="320" height="190"><param name="movie" value="http://www.youtube.com/v/BLst-kslKio&hl=en_US&fs=1&"></param><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="http://www.youtube.com/v/BLst-kslKio&hl=en_US&fs=1&" type="application/x-shockwave-flash" allowscriptaccess="always" allowfullscreen="true" width="320" height="190"></embed></object>
*{{Sawmill}}
</html>
*{{Baler}}
*{{Hammermill}}
*{{Powercube}}
*[[Hay]]
*[[Kiln]]
*[[Sawdust]]


<html>
|Creates=
<object width="320" height="190"><param name="movie" value="http://www.youtube.com/v/BV1HJ7klm6I&hl=en_US&fs=1&"></param><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="http://www.youtube.com/v/BV1HJ7klm6I&hl=en_US&fs=1&" type="application/x-shockwave-flash" allowscriptaccess="always" allowfullscreen="true" width="320" height="190"></embed></object>
*[[Pellets]]
</html>
*[[Animal Feed]]


<html>
|Enables=
<object width="320" height="190"><param name="movie" value="http://www.youtube.com/v/OxChBQf-PLI&hl=en_US&fs=1&"></param><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="http://www.youtube.com/v/OxChBQf-PLI&hl=en_US&fs=1&" type="application/x-shockwave-flash" allowscriptaccess="always" allowfullscreen="true" width="320" height="190"></embed></object>
*{{Gasifier}}
</html>


'''More'''
|Components=
*[[Steel]]
*Hopper
*Die
*Roller
*Feeder
*Shaft
*[[Hydraulic Motor]]
*Outlet


<html>
}}
<iframe width="425" height="349" src="https://www.youtube.com/embed//BV1HJ7klm6I" frameborder="0" allowfullscreen></iframe>
<iframe width="425" height="349" src="https://www.youtube.com/embed//BV1HJ7klm6I" frameborder="0" allowfullscreen></iframe>
<iframe width="560" height="349" src="https://www.youtube.com/embed//OxChBQf-PLI" frameborder="0" allowfullscreen></iframe>
</html>


=Industry Standards=
*$1100 from Aliexpress - [https://www.aliexpress.com/item/WKL120B-Pellet-Machine-60-100kg-h-2-2KW-3KW-Wood-Pellet-Mill-220v-380v-50Hz-Food/32872536786.html?spm=2114.search0104.3.1.16ac75d1DHGNA3&ws_ab_test=searchweb0_0,searchweb201602_4_10065_10130_10068_10890_10547_319_10546_317_10548_10545_10696_453_10084_454_10083_10618_10307_537_536_10902_10059_10884_10887_321_322_10103,searchweb201603_6,ppcSwitch_0&algo_expid=c2b50b5d-9230-4a15-8687-90bc49a88550-0&algo_pvid=c2b50b5d-9230-4a15-8687-90bc49a88550&transAbTest=ae803_3]


=Status=
The Pelletizer is currently in the [[Pelletizer/Research Development|research phase of development]].
:There is a [[Pelletizer Log]].


==Links==
=Other Videos=
{{Video}}


*[http://www.makepellets.com/id67.html Make Pellets Website]
[[File:WoodPellets01.jpg|450px|thumb|right|Wood pellets are the most common type of pellet fuel and are generally made from compacted sawdust and related industrial wastes from the milling of lumber, manufacture of wood products and furniture, and construction.]]
*[http://www.agitc.cn/pellet-press.htm Chinese supplier of pelletizers]
*[http://images.google.com/images?hl=en&client=firefox-a&rls=org.mozilla:af:official&um=1&q=flat+pelletizer+die&sa=N&start=20&ndsp=20 Images of Rollers and Dies]


==See Also==
=See Also=
*[[Nick on the Pelletizer]]
*[[Biomass to Fuel]]
*[[Pelletizer die and roller quote|Quote]]


=Useful Links=
*[http://en.wikipedia.org/wiki/Pelletizing Wikipedia: Pelletizing]
*[http://en.wikipedia.org/wiki/Torrefaction Wikipedia: Torrefaction]
*[http://www.biomassmagazine.com/articles/2465/the-art-of-biomass-pelletizing/ The Art of Biomass Pelletizing]
*[http://www.biofuelmachines.com/Small-Pellet-Mill.html Small Wood Pellet Press]
*[http://www.gemcopelletmills.com/industrial-wood-pellet-mill.html Large Wood Pellet Mill]


[[Category:GVCS 50]]
 
 
{{GVCS Footer}}

Latest revision as of 17:26, 8 April 2020


Pelletizer
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    Pelletizer.png
Pelletizer

Overview

The Pelletizer, also called pellet mill, creates fuel pellets out of biomass. It can make pellets from various raw materials, such as wood shavings, saw dust, crop straw, etc. There are pelletizer for small and large scale production.

Pelletizer was firstly invented for making feed pellets from animal cultication, late from 1970s, it began used for making fuel pellets because of the raising price of oil and gas.

Details

Biomass can be pellitized by first passing it through a Hammer Mill for uniformity, then feeding it to a press that has holes of uniform size. In this process, there is a marked increase in temperature, causing the lignin to plastify.

The pellets can be burned efficiently for energy.

Product Ecology

3b-Solarenergyeco.png
Product Ecology
Pelletizer Pelletizer
From Uses Creates Enables

Components

Industry Standards

  • $1100 from Aliexpress - [1]

Status

The Pelletizer is currently in the research phase of development.

There is a Pelletizer Log.

Other Videos

Wood pellets are the most common type of pellet fuel and are generally made from compacted sawdust and related industrial wastes from the milling of lumber, manufacture of wood products and furniture, and construction.

See Also

Useful Links



The Global Village Construction Set
Habitat CEB Press Cement Mixer Sawmill Bulldozer Backhoe
Agriculture Tractor Seeder Hay Rake Well-Drilling Rig
Microtractor Soil Pulverizer Spader Hay Cutter Trencher
Bakery Oven Dairy Milker Microcombine Baler
Industry Multimachine Ironworker Laser Cutter Welder Plasma Cutter
CNC Torch Table Metal Roller Rod and Wire Mill Press Forge Universal Rotor
3D Printer 3D Scanner CNC Circuit Mill Industrial Robot Chipper Hammermill
Drill Press Induction Furnace
Energy Power Cube Gasifier Burner Solar Concentrator Electric Motor Generator Hydraulic Motor
Steam Engine Heat Exchanger Wind Turbine Pelletizer Universal Power Supply
Nickel-Iron Battery
Materials Aluminum Extractor Bioplastic Extruder
Transportation Car Truck

Imprimante 3D Scanner 3D Extracteur d'Aluminum Pelleteuse Four à Pain Presse à balles de paille Extrudeuse à bioplastiques Bulldozer Voiture Presse BTC Betonnière Broyeur à marteaux Imprimante de circuits électroniques Table de découpe numérique Trayeuse Perçeuse à colonne Moteur électrique Gazogène Faucheuse Râteau à foin Moteur hydraulique Fourneau à induction Bras robotisé Poinçonneuse Découpeur Laser Laminoir à plaques Microcombine Microtracteur Multimachine Batterie Ni-Fe Machine à granulés Torche plasma Power Cube Presse hydraulique Laminoir à barres et fils de fer Pulvérisateur de terre Scierie Semoir Concentrateur solaire Roto-bêche Moteur à vapeur Echangeur de chaleur Tracteur Fraiseuse de tranchée Camion Alimentation électrique universelle Rotor universel Poste de soudure à l'arc Plateforme de forage de puits Eolienne

Key Design Planning Prototype Almost done Full Release