CNC Torch Table: Difference between revisions

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{{Lang|CNC Torch Table}}
{{GVCS Header}}
{{Category=Torch Table}}
[[Image:Table_Frame.JPG|thumb|400px|Torch Table Prototype II Design]]
[[Image:CNC Torch Tablepic.jpg|thumb|400px|Torch Table Prototype I]]


==Overview==
{{Hint|'''Current work uses the [[Universal Axis]] as part of a precision motion ecocystem. See current work at [[D3D CNC Torch Table]]'''}}
The CNC Torch Table is a table capable of cutting 2D shapes out of steel. It is a valuable tool for replication because of this capability. Many parts that make up the 50 GVCS Tools can be cut on the CNC Torch Table.
[[Image:CNC Torch Tablepic.jpg|thumb|360px|CNC Torch Table Prototype I, used in [[2011 Production Run]] ]]


The CNC Torch Table provides a quicker solution for cutting sheet metal, especially into intricate patterns that are difficult to cut by hand.
=Overview=


The 2nd prototype is currently being designed and prototyping will take place in June 2012.[[User:Chris DeAngelis|Chris DeAngelis]] 03:41, 8 June 2012 (CEST)
The '''CNC Torch Table''' (aka RepTab) is an enabling machine for any workshop. This machine enables creation of custom parts for fabrication or replacement of broken components. The CNC Torch/Plasma Table development is rebooting and building on some of the later versions, but starting with the replication of Koruza's Good Enough CNC Plasma Table.  One the integrated designs is to go towards gas versus plasma, because of the dependencies of a plasma cutter and other devices that have not been fully open source. As well as the availability of gas production being a valuable option.  The Version 3 iteration expects to build, source, and improve designs toward a 100% open source project and parts.  The power supply, height controller, torch, and plasma cutter are items needing to be developed.  In progress, the need for on-demand materials and supplies can be met with a functional and accurate CNC Torch/Plasma Table that will reduce manufacturing time and increase capacity. The Koruza Project does not a have table, therefore, building on previous versions maybe a possibility.


==Status==
=2021=
'''CNC Torch Table I'''<br/>
[[Ken Makunga]] implemented height control and auto gas control using Marlin 3D printer firmware during [[Summer X]]
Prototyped and Tested in experimental production runs.
Identified software toolchain as a performance bottleneck.


'''CNC Torch Table II'''<br/>
=2019 Update=
Table frame design in progress:
*Working on [[CNC Torch Table Height Controller]]
SketchupFile
Prototyping scheduled for June 2012<br/>
[[User:Chris DeAngelis|Chris DeAngelis]] 04:08, 8 June 2012 (CEST)


==Sourcing==
=2016 Update=
'''Parts'''<br/>
[http://opensourceecology.org/wiki/CNC_Torch_Table/Sourcing Sourcing Parts!]<br/>
'''Components'''
*[[Motors]]
*[[XYZ Table]]
*Frame
*[[Torch]]


==Plan of Action==
During the course of 2014/2015 workshops of metal fabrication, the CNC Torch Table/Plasma Table is essential for future builds. The MicroTractor and the World's First Open Source Bulldozer can be built with general metal working toolings, however, the CNC Torch Table is a major manufacturing component of the GCVS.  Tom Griffing and Jonathan Kocurek find it a useful effort to focus on the CNC Torch Table for PowerCube replications and parts manufacturing.  Marcin's introduction with the Koruza project is a feasible option, however, Marcin's concerns are that some propriety parts exists that will need to be open source and developed. Such as the height controller and power supply. Tentative plans and efforts to grow the CNC Torch/Plasma Table Team are forming for 2016.
*Design ergonomic frame and motracks and gantry on it
*Stiffen frame design to accommodate router heads
*Perfect mechanical design for replicability to 1/32" over 6x12' area
*Research full gas flow control - this may be beyond the scope of the present program - as it would require expensive parts until we can manufacture them ourselves.
==Videos==
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==Product Ecology==
=2014 Team Goals=
[[Image:2b-Genfabecology.png|600px|thumb|General Fabrication [[Product Ecology]]]]


Current team goals as of June 5 2014 for the end of June 2014.


*Have the torch cutting steel, up to 1" thick, to a tolerance of 1/16" over 10 inches on all dimensions, and within 1/16 of a straight line re the waviness of the line.  It is ok if it takes some manual intervention, or hand holding.
*The machine should be reasonably durable and not finicky or prone to breakage, or absurdly high wear and tear.  For example, the wiring is currently prone to breakage.  Also the arduino on the z control would probably stop working pretty fast from the stuff splattering on it.
This entails meeting milestone 1 in the torch table prototype 2 requirements document (see dev board through dozuki, overall module, requirements document).
*for the short term, make sure the documentation is at the point that someone can easily step in to Anthony's role in getting things working, and to operate the table for cutting.
*record why we made the system the way we have so far, rather than some other way.  This is important to avoid the need to go over the same ground too many times.
=2016 Team Goals=
*Using [[3D Printer Construction Set]] instance for xyz drive.
*Off-shelf height controller tested, then replaced with open source version
*Open source version - done by a design challenge, such as heroX or simple crowd platform
=Versions=
See [[CNC Torch Table Genealogy]]
=Details=
The CNC Torch Table allows workshops to create replacement parts on the fly for many of the components used in the GVCS. Additionally, the Torch Table gives workshops the ability to create many of the custom components used in the GVCS Machines. Many parts that make up the 50 GVCS Tools can be cut on the CNC Torch Table, making this machine valuable for replication.
==Documentation==
Much of the current documentation and raw data concerning
=Product Ecology=
[[Image:2b-Genfabecology.png|360px|thumb|General Fabrication [[Product Ecology]]]]
'''Made with'''
'''Made with'''
*{{Induction Furnace}} - Steel
*{{Multimachine}} - Precision Guides, bearings
*{{Multimachine}} - Precision Guides, bearings
 
*{{Ironworker}}
'''Creates'''
'''Creates'''
*{{Lifetrac}} - Plates, holes
*{{Lifetrac}} - Plates, holes
*{{CEB}} - Holes
*{{CEB}} - Holes
*[[QA Plates]]
*[[QA Plates]]


See [[Product Ecologies]] for more information.
See [[Product Ecologies]] for more information.
==Design==
[http://dl.dropbox.com/u/20960013/OSE/OpenSourceEcologyTorchTable.skp Sketchup file] In progress. <br/>[[User:Chris DeAngelis|Chris DeAngelis]] 19:48, 14 June 2012 (CEST)<br/>
===Design Rational===
*Clearance to cut 4" square tube 20 feet long.
*Clearance to cut 6" square tube 10 feet long. (without removal of "ribs")
*Clearance to cut 10" square tube 10 feet long. (with removal of "ribs")
*Reasonable rigidity is prefered for the frame design. The level of rigidity should be decided on a quantitative basis, however for the scope of this prototype rigidity should always be considered on a qualitative basis at least.


==Photos of other Torch Tables==
{{Video}}


==See Also==
=See Also=
*[[Torch Table Build Prototype 1 Completion]]
**Plasma Cutter trigger wiring - [[Plasma_Cutter_Design]]
*[[Torch Table Specifications]]
*[[Open_Source_Torch_Table_Prototype_II]]


*[http://openfarmtech.org/weblog/?p=1424 Blog Post]
*[[CNC Torch Table Crash Course]]
*[http://en.wikipedia.org/wiki/Cnc Wikipedia: CNC]
*[[CNC Torch Table/Research Development|Research & Development]]
*[[Torch]]
*[[CNC Torch Table/Bill of Materials|Bill of Materials]]
*[[CNC Torch Table/Manufacturing Instructions|Manufacturing Instructions]]
*[[CNC Torch Table/User's Manual|User's Manual]]
*[https://github.com/OSE/CNC-Torch-Table-OSE CNC Torch Table Github Repo]
*[https://groups.google.com/forum/#!forum/ose-cnc-torch-table-development OSE CNC Torch Table Development Google Group / Mailing List]
*[http://opensourceecology.dozuki.com/c/CNC_Torch_and_Router_Table CNC Torch and Router Table on Dozuki]


[[Category:GVCS]][[Category:Product Ecology]][[Category:CNC Torch Table]]
{{GVCS Footer}}
{{GVCS Footer}}

Latest revision as of 17:25, 11 May 2025


HintLightbulb.png Hint: Current work uses the Universal Axis as part of a precision motion ecocystem. See current work at D3D CNC Torch Table

CNC Torch Table Prototype I, used in 2011 Production Run

Overview

The CNC Torch Table (aka RepTab) is an enabling machine for any workshop. This machine enables creation of custom parts for fabrication or replacement of broken components. The CNC Torch/Plasma Table development is rebooting and building on some of the later versions, but starting with the replication of Koruza's Good Enough CNC Plasma Table. One the integrated designs is to go towards gas versus plasma, because of the dependencies of a plasma cutter and other devices that have not been fully open source. As well as the availability of gas production being a valuable option. The Version 3 iteration expects to build, source, and improve designs toward a 100% open source project and parts. The power supply, height controller, torch, and plasma cutter are items needing to be developed. In progress, the need for on-demand materials and supplies can be met with a functional and accurate CNC Torch/Plasma Table that will reduce manufacturing time and increase capacity. The Koruza Project does not a have table, therefore, building on previous versions maybe a possibility.

2021

Ken Makunga implemented height control and auto gas control using Marlin 3D printer firmware during Summer X

2019 Update

2016 Update

During the course of 2014/2015 workshops of metal fabrication, the CNC Torch Table/Plasma Table is essential for future builds. The MicroTractor and the World's First Open Source Bulldozer can be built with general metal working toolings, however, the CNC Torch Table is a major manufacturing component of the GCVS. Tom Griffing and Jonathan Kocurek find it a useful effort to focus on the CNC Torch Table for PowerCube replications and parts manufacturing. Marcin's introduction with the Koruza project is a feasible option, however, Marcin's concerns are that some propriety parts exists that will need to be open source and developed. Such as the height controller and power supply. Tentative plans and efforts to grow the CNC Torch/Plasma Table Team are forming for 2016.

2014 Team Goals

Current team goals as of June 5 2014 for the end of June 2014.

  • Have the torch cutting steel, up to 1" thick, to a tolerance of 1/16" over 10 inches on all dimensions, and within 1/16 of a straight line re the waviness of the line. It is ok if it takes some manual intervention, or hand holding.
  • The machine should be reasonably durable and not finicky or prone to breakage, or absurdly high wear and tear. For example, the wiring is currently prone to breakage. Also the arduino on the z control would probably stop working pretty fast from the stuff splattering on it.

This entails meeting milestone 1 in the torch table prototype 2 requirements document (see dev board through dozuki, overall module, requirements document).

  • for the short term, make sure the documentation is at the point that someone can easily step in to Anthony's role in getting things working, and to operate the table for cutting.
  • record why we made the system the way we have so far, rather than some other way. This is important to avoid the need to go over the same ground too many times.

2016 Team Goals

  • Using 3D Printer Construction Set instance for xyz drive.
  • Off-shelf height controller tested, then replaced with open source version
  • Open source version - done by a design challenge, such as heroX or simple crowd platform

Versions

See CNC Torch Table Genealogy

Details

The CNC Torch Table allows workshops to create replacement parts on the fly for many of the components used in the GVCS. Additionally, the Torch Table gives workshops the ability to create many of the custom components used in the GVCS Machines. Many parts that make up the 50 GVCS Tools can be cut on the CNC Torch Table, making this machine valuable for replication.


Documentation

Much of the current documentation and raw data concerning

Product Ecology

General Fabrication Product Ecology

Made with

Creates

See Product Ecologies for more information.


See Also


The Global Village Construction Set
Habitat CEB Press Cement Mixer Sawmill Bulldozer Backhoe
Agriculture Tractor Seeder Hay Rake Well-Drilling Rig
Microtractor Soil Pulverizer Spader Hay Cutter Trencher
Bakery Oven Dairy Milker Microcombine Baler
Industry Multimachine Ironworker Laser Cutter Welder Plasma Cutter
CNC Torch Table Metal Roller Rod and Wire Mill Press Forge Universal Rotor
3D Printer 3D Scanner CNC Circuit Mill Industrial Robot Chipper Hammermill
Drill Press Induction Furnace
Energy Power Cube Gasifier Burner Solar Concentrator Electric Motor Generator Hydraulic Motor
Steam Engine Heat Exchanger Wind Turbine Pelletizer Universal Power Supply
Nickel-Iron Battery
Materials Aluminum Extractor Bioplastic Extruder
Transportation Car Truck

Imprimante 3D Scanner 3D Extracteur d'Aluminum Pelleteuse Four à Pain Presse à balles de paille Extrudeuse à bioplastiques Bulldozer Voiture Presse BTC Betonnière Broyeur à marteaux Imprimante de circuits électroniques Table de découpe numérique Trayeuse Perçeuse à colonne Moteur électrique Gazogène Faucheuse Râteau à foin Moteur hydraulique Fourneau à induction Bras robotisé Poinçonneuse Découpeur Laser Laminoir à plaques Microcombine Microtracteur Multimachine Batterie Ni-Fe Machine à granulés Torche plasma Power Cube Presse hydraulique Laminoir à barres et fils de fer Pulvérisateur de terre Scierie Semoir Concentrateur solaire Roto-bêche Moteur à vapeur Echangeur de chaleur Tracteur Fraiseuse de tranchée Camion Alimentation électrique universelle Rotor universel Poste de soudure à l'arc Plateforme de forage de puits Eolienne

Key Design Planning Prototype Almost done Full Release