Universal Power Supply

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Universal Power Supply
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Universal Power Supply

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Overview

A Universal Power Supply forms the backbone of an off-grid electrical system for powering machines and power electronic devices such as the induction furnace.

Updates

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Definition/Concept

This is a combination inverter, converter, pulse-width modulation current controller, and high frequency power supply for applications from off-grid power, charge controllers, to power supplies for welders, induction furnaces, and plasma cutters.

A large range of power electronic devices is desirable within the infrastructure of communities. Having an individual power supply for each is redundant and expensive. A modular UPS construction kit is desirable as an analogue to the 'industrial-strength Lego' that we have already demonstrated for heavy mechanical hardware infrastructures.

Rectifiers

Rectifier power dissipation as a function of current

Rectification is the conversion of AC to DC. A universal power supply would require one or two rectifying stages: one at the AC input to provide DC for the voltage converter, and another if the voltage converter is a proper Active PFC converter, which produces PWM shaped output.

Rectifiers can be either passive schottky diode bridges, or active (IC-controlled) MOSFET H-bridges. Passive ones are cheaper, and ultimately more efficient for very high currents, while active ones are superior for low-medium-and-maybe-high currents yet more expensive. This design choice affects price, producability and simplicity.

In either case a rectifier stage requires power packaged components and a heat sink. The size of the heat sink is a function of the current, which is higher at low voltages for a given output power. Questions for the specification is how much power the device should be able to deliver from a 12V source (first rectifier in the case of voltage up-conversion) and to a load at 12V DC output (second rectifier if present).

Voltage Converters

Inverters

An inverter is an electrical device that converts DC voltage from batteries to AC voltage for off-shelf electrical tools and appliances.

Off-the-shelf inverters have about a 2 year lifetime, and 5-10 year lifetime for higher quality models. Lifetime design inverters with plug-in replacement components are required for sustainable communities which use battery storage as a component of their electricity infrastructure. One of the few other feasible, non-battery, non-fuel energy storage may be via heat storage coupled to thermoelectric generators, or possibly thermal storage via phase-change salts and heat engines.


Product Ecology

Product Ecology
[[Image:Universal Power Supply{{#ifexist:File:Universal Power Supply.png|.png|.jpg}}|50px|Universal Power Supply|link=Universal Power Supply]] Universal Power Supply
From Uses Creates Enables
  • [[Image:CNC Circuit Mill{{#ifexist:File:CNC Circuit Mill.png|.png|.jpg}}|50px|CNC Circuit Mill|link=CNC Circuit Mill]] CNC Circuit Mill
  • [[Image:3D Printer{{#ifexist:File:3D Printer.png|.png|.jpg}}|50px|3D Printer|link=3D Printer]] 3D Printer
  • [[Image:Rod and Wire Mill{{#ifexist:File:Rod and Wire Mill.png|.png|.jpg}}|50px|Rod and Wire Mill|link=Rod and Wire Mill]] Rod and Wire Mill

Components

  • [[Image:Battery{{#ifexist:File:Battery.png|.png|.jpg}}|50px|Battery|link=Battery]] Battery
  • [[Image:Power Cube{{#ifexist:File:Power Cube.png|.png|.jpg}}|50px|Power Cube|link=Power Cube]] Power Cube
  • [[Image:Electric Motor Generator{{#ifexist:File:Electric Motor Generator.png|.png|.jpg}}|50px|Electric Motor Generator|link=Electric Motor Generator]] Electric Motor Generator
  • [[Image:Welder{{#ifexist:File:Welder.png|.png|.jpg}}|50px|Welder|link=Welder]] Welder
  • [[Image:Induction Furnace{{#ifexist:File:Induction Furnace.png|.png|.jpg}}|50px|Induction Furnace|link=Induction Furnace]] Induction Furnace
  • [[Image:Plasma Cutter{{#ifexist:File:Plasma Cutter.png|.png|.jpg}}|50px|Plasma Cutter|link=Plasma Cutter]] Plasma Cutter
  • [[Image:Industrial Robot{{#ifexist:File:Industrial Robot.png|.png|.jpg}}|50px|Industrial Robot|link=Industrial Robot]] Industrial Robot

Status

OSE is recruiting subject matter experts with experience in inverter design. Those with relevant experience are encouraged to Contact Us

Adjustable Power Supply v18.08 is in development

See Also


[[Global Village Construction Set{{#if: Universal Power Supply|{{#ifexist:Global Village Construction Set/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: The Global Village Construction Set|The Global Village Construction Set|Global Village Construction Set}}]]
Habitat [[CEB_Press{{#if: Universal Power Supply|{{#ifexist:CEB_Press/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: CEB Press|CEB Press|CEB_Press}}]] [[Cement Mixer{{#if: Universal Power Supply|{{#ifexist:Cement Mixer/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Cement Mixer}}]] [[Sawmill{{#if: Universal Power Supply|{{#ifexist:Sawmill/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Sawmill}}]] [[Bulldozer{{#if: Universal Power Supply|{{#ifexist:Bulldozer/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Bulldozer}}]] [[Backhoe{{#if: Universal Power Supply|{{#ifexist:Backhoe/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Backhoe}}]]
Agriculture [[LifeTrac{{#if: Universal Power Supply|{{#ifexist:LifeTrac/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Tractor|Tractor|LifeTrac}}]] Seeder Hay Rake [[Well-Drilling Rig{{#if: Universal Power Supply|{{#ifexist:Well-Drilling Rig/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Well-Drilling Rig}}]]
[[MicroTrac{{#if: Universal Power Supply|{{#ifexist:MicroTrac/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Microtractor|Microtractor|MicroTrac}}]] [[Soil Pulverizer{{#if: Universal Power Supply|{{#ifexist:Soil Pulverizer/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Soil Pulverizer}}]] [[Spader{{#if: Universal Power Supply|{{#ifexist:Spader/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Spader}}]] Hay Cutter Trencher
[[Bakery_Oven{{#if: Universal Power Supply|{{#ifexist:Bakery_Oven/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Bakery Oven|Bakery Oven|Bakery_Oven}}]] Dairy Milker [[Microcombine{{#if: Universal Power Supply|{{#ifexist:Microcombine/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Microcombine|Microcombine|Microcombine}}]] [[Baler{{#if: Universal Power Supply|{{#ifexist:Baler/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Baler}}]]
Industry [[Multimachine{{#if: Universal Power Supply|{{#ifexist:Multimachine/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Multimachine}}]] [[Ironworker{{#if: Universal Power Supply|{{#ifexist:Ironworker/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Ironworker|Ironworker|Ironworker}}]] Laser Cutter Welder [[Plasma Cutter{{#if: Universal Power Supply|{{#ifexist:Plasma Cutter/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Plasma Cutter|Plasma Cutter|Plasma Cutter}}]]
CNC Torch Table [[Metal Roller{{#if: Universal Power Supply|{{#ifexist:Metal Roller/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Metal Roller}}]] Rod and Wire Mill Press Forge [[Universal Rotor{{#if: Universal Power Supply|{{#ifexist:Universal Rotor/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Universal Rotor}}]]
3D Printer [[3D Scanner{{#if: Universal Power Supply|{{#ifexist:3D Scanner/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|3D Scanner}}]] [[CNC Circuit Mill{{#if: Universal Power Supply|{{#ifexist:CNC Circuit Mill/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|CNC Circuit Mill}}]] Industrial Robot [[Chipper Hammermill{{#if: Universal Power Supply|{{#ifexist:Chipper Hammermill/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Chipper Hammermill|Chipper Hammermill|Chipper Hammermill}}]]
[[Drill Press{{#if: Universal Power Supply|{{#ifexist:Drill Press/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Drill Press}}]] [[Induction Furnace{{#if: Universal Power Supply|{{#ifexist:Induction Furnace/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Induction Furnace|Induction Furnace|Induction Furnace}}]]
Energy [[Power Cube{{#if: Universal Power Supply|{{#ifexist:Power Cube/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Power Cube}}]] Gasifier Burner Solar Concentrator [[Electric Motor Generator{{#if: Universal Power Supply|{{#ifexist:Electric Motor Generator/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Electric Motor Generator|Electric Motor Generator|Electric Motor Generator}}]] [[Hydraulic Motor{{#if: Universal Power Supply|{{#ifexist:Hydraulic Motor/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Hydraulic Motor}}]]
Steam Engine [[Heat Exchanger{{#if: Universal Power Supply|{{#ifexist:Heat Exchanger/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Heat Exchanger}}]] [[Wind Turbine{{#if: Universal Power Supply|{{#ifexist:Wind Turbine/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Wind Turbine|Wind Turbine|Wind Turbine}}]] Pelletizer [[Universal Power Supply{{#if: Universal Power Supply|{{#ifexist:Universal Power Supply/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Universal Power Supply}}]]
[[Nickel-Iron Battery{{#if: Universal Power Supply|{{#ifexist:Nickel-Iron Battery/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: |{{{2}}}|Nickel-Iron Battery}}]]
Materials [[Aluminum Extractor{{#if: Universal Power Supply|{{#ifexist:Aluminum Extractor/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Aluminum Extractor|Aluminum Extractor|Aluminum Extractor}}]] Bioplastic Extruder
Transportation [[Open Source Car{{#if: Universal Power Supply|{{#ifexist:Open Source Car/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Car|Car|Open Source Car}}]] [[Open Source Truck{{#if: Universal Power Supply|{{#ifexist:Open Source Truck/Universal Power Supply|/Universal Power Supply|}}|}}|{{#if: Truck|Truck|Open Source Truck}}]]

Imprimante 3D Scanner 3D Extracteur d'Aluminum Pelleteuse Four à Pain Presse à balles de paille Extrudeuse à bioplastiques Bulldozer Voiture Presse BTC Betonnière Broyeur à marteaux Imprimante de circuits électroniques Table de découpe numérique Trayeuse Perçeuse à colonne Moteur électrique Gazogène Faucheuse Râteau à foin Moteur hydraulique Fourneau à induction Bras robotisé Poinçonneuse Découpeur Laser Laminoir à plaques Microcombine Microtracteur Multimachine Batterie Ni-Fe Machine à granulés Torche plasma Power Cube Presse hydraulique Laminoir à barres et fils de fer Pulvérisateur de terre Scierie Semoir Concentrateur solaire Roto-bêche Moteur à vapeur Echangeur de chaleur Tracteur Fraiseuse de tranchée Camion Alimentation électrique universelle Rotor universel Poste de soudure à l'arc Plateforme de forage de puits Eolienne

Key Design Planning Prototype Almost done Full Release