CEB Press/Manufacturing Instructions: Difference between revisions

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=Overview=


=3D Overview=
This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in '''Mechanical Fabrication''' and '''Electronic Components''' are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to '''Final Machine Integration'''. At that point, your machine can be used.


<html>
'''The entire fabrication procedure is contained in a master PDF file - [[Media:CEB_a-z_Build_1.0.pdf|CEB A-Z Fabrication Instructions 2011]]'''
<iframe src="http://sketchup.google.com/3dwarehouse/mini?mid=2f451a44a7518acdee8527d8341b9fd7&etyp=sw&width=400&height=300" frameborder="0" scrolling="no" marginheight="0" marginwidth="0" width="400" height="300"></iframe>
</html>


=Ordered Guide=
=Prototype IV Fabrication=
==Drawer==
See Fabrication Diagram and Master Index for part numbers


...
#Tack two sets of 70 and 71 together
##Instead of 5/8" thickness for 70, use 1/2" thickness on one rail
##Tack so that 5/8" can be replaced with 1/2" if needed
##Grind tacks off top
##QC - work on a flat surface, so top side is within 1/64" inch even for both rails
##QC - tacks ground down to surface of rails as can be felt with a flat surface


*Linked Extension Cord
=Tools and Materials for Prototype III=


*Sensor Unit
*'''Spreadsheet'''


*Case
<html><iframe width='800' height='500' frameborder='0' src='


*Controller Box
https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AlpsBarfpPkzdHF1TmxZQnVTU1dxbGF1a0V3MmZfcUE&output=html


[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Box Controller Box]
'></iframe>
 
</html>
...
 
=Instructionals=
 
Instructionals start from level zero and branch out into further components. Branched instructionals are linked in the ordered guide for ease of reference.
 
==Structural==
 
*Primary Arms
 
*Secondary Arms
 
*Feet
 
*Main Frame Preparation
 
*Main Frame Assembly
 
*Soil Grate
 
*Grate Mounts
 
*Hopper (sheet metal)
 
*Hopper (mounting plate)
 
*Hopper (supports)
 
*Leg Holders
 
*Controller Mount
 
*Dirt-keeper Plate
 
*Brick Holder Plate
 
*Valve Mount
 
*Roller Guides
 
*Soil Loading Drawer
 
*Soil Shaker
 
==Hydraulics==
 
*Main Cylinder Preparation
 
*Secondary Cylinder Hose Unit
 
*Soil Shaker Motor Unit


==Electronics==
*'''Edit'''


*Controller Box
https://docs.google.com/spreadsheet/ccc?key=0AlpsBarfpPkzdHF1TmxZQnVTU1dxbGF1a0V3MmZfcUE


[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Box Controller Box]
=Mechanical Fabrication=
The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.
==Steel Cut List==
*Cut the steel into the following lengths.
*Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
*Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
*Also, from the sheet, torch the [[media:hoppersheet2.png|Hopper Sheet Metal]] and the [[media:platestorch.png|simple plates]].
<html><iframe width='750' height='300' frameborder='0' src='https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html'></iframe>
</html><br/>
[https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFQ3MHJBZ2h0dFlqcjBib1NnZ25CZGc&output=html Link] to printable page.


*Electrohydraulic Integration
==Parts Fabrication==
The purpose of this section is to assemble the cut steel into individual parts and assemblies.
*Please see [https://docs.google.com/spreadsheet/pub?hl=en_US&hl=en_US&key=0AtAVl-K5-trVdFdoblptQ2ZlUlBrQ3RHVHk5b1Rmd0E&output=html this spreadsheet] for what steel each step requires.


[http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/ElectrohydraulicIntegration Electrohydraulic Integration]
===Structural Components===
#[http://makeprojects.com/Project/Simple-Plates/1719/1 Simple Plates]  <-link broken ?
#[http://makeprojects.com/Project/CEB-Support-System/1718/1 Frame structural support components]


=Programming=
===Shaker===
<ol><li value="3">[http://makeprojects.com/Project/CEB-Shaker-Mount/1717/1 Shaker Mount]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hammer-and-Shaft/1725/1 Shaker Hammer and Shaft]
<li>[http://makeprojects.com/Project/CEB-Shaker-Hydraulics-Assembly/1750/1 Shaker Hydraulics]</ol>


*Uploading Code
===Hopper and Grate===
<ol><li value="6">[http://makeprojects.com/Project/CEB-Hopper-Supports-and-Grate-Supports/1722/1 Hopper and Grate Supports]
<li>[http://makeprojects.com/Project/Prepare-the-Hopper-Sheet-Metal/1723/1 Hopper Sheet Metal]
<li>[http://makeprojects.com/Project/Hopper-Mounting-Plate/1732/1 Hopper Mounting plate] <-link broken ?
<li>[http://makeprojects.com/Project/CEB-Soil-Grate/1731/1 Grate]</ol>


=OLD Template (leaves no space for comments, messy and inefficient editing process: difficult to revise information)=
{{Template:CEB Press Manufacturing Instructions Navbox}}
{{Warning|The documentation for the CEB Press is undergoing a thorough overhaul.  CAD models and written directions are presently obsolete.  For more information, see [[Talk:CEB_Press#Documentation_overhaul_in_progress]].  When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed.  The CEB CAD model visible above is known, for instance, to outdated with incorrect dimensions on some parts; it will likely be updated only after every component part is thoroughly reviewed and made current.}}
This page is the starting point for making a CEB Press:
*The Fabrication section details the process of making the parts from raw materials
*The Assembly section identifies the process of putting the parts together to form the machine
*The Programming section deals with automating the process by using a microcontroller called an Arduino to control the hydraulic system
*The Testing section describes processes to perform to test the functionality of a CEB Press
==Fabrication==
Unless otherwise noted, all steps are independent and can be done in any order.
===Simple plates===
Good to start with, all you need to do is punch/drill holes.
*[[CEB Press/Manufacturing Instructions/Brick Holder Plate|Brick Holder Plate]]
*[[CEB Press/Manufacturing Instructions/Controller Mount|Controller Mount]]
*[[CEB Press/Manufacturing Instructions/Dirt-Keeper Plate|Dirt-Keeper Plate]]
*[[CEB Press/Manufacturing Instructions/Valve Mount|Valve Mount]]
===Structural Supports===
*[[CEB Press/Manufacturing Instructions/Leg Holders|Leg Holders]][[Image:check.png]]
*[[CEB Press/Manufacturing Instructions/Legs|Legs]][[Image:check.png]]
*[[CEB Press/Manufacturing Instructions/Feet|Feet]] [[Image:check.png]]
**Needs 4 [[CEB Press/Manufacturing Instructions/Leg Holders|Leg Holders]]
*[[CEB Press/Manufacturing Instructions/Arms - primary|Arms - primary]]-
*[[CEB Press/Manufacturing Instructions/Arms - secondary|Arms - secondary]] [[Image:check.png]]
**Needs 8 [[CEB Press/Manufacturing Instructions/Leg Holders|Leg Holders]]
*[[CEB Press/Manufacturing Instructions/Grate mounts|Grate mounts]]-[[Image:check.png]]
*[[CEB Press/Manufacturing Instructions/Hopper supports|Hopper supports]]-[[Image:check.png]]
**Needs [[CEB Press/Manufacturing Instructions/Soil Shaker|Soil Shaker]] (this should be dis-assembled, although you can do it assembled, its just heavier and more difficult to maneuver.)
===Soil Loading System===
*[[CEB Press/Manufacturing Instructions/Hopper sheet metal|Hopper sheet metal]]-
*[[CEB Press/Manufacturing Instructions/Hopper mounting plate|Hopper mounting plate]]
*[[CEB Press/Manufacturing Instructions/Soil grate|Soil grate]]-
*[[CEB Press/Manufacturing Instructions/Soil Shaker motor unit|Soil Shaker motor unit]]-
*[[CEB Press/Manufacturing Instructions/Soil Shaker|Soil Shaker]] - needs fab drawings
===Machine Core===
===Machine Core===
*[[CEB Press/Manufacturing Instructions/Soil loading drawer|Soil loading drawer]]
<ol><li value="10">[http://makeprojects.com/Project/Soil-Loading-Drawer/1724/1 Soil Loading Drawer]
*[[CEB Press/Manufacturing Instructions/Roller guides|Roller guides]]
<li>[http://makeprojects.com/Project/Roller-Guides/1730/1 Roller Guides]</ol><-link 11 broken ?
 
====Frame Preparation====
*[[CEB Press/Manufacturing Instructions/Wide Cylinder Supports| Wide Cylinder Supports]]
*[[CEB Press/Manufacturing Instructions/Main Cylinder Preparation|Main Cylinder Preparation]]
*[[CEB Press/Manufacturing Instructions/Main Frame Preparation| Main Frame Preparation]]


====[[CEB Press/Manufacturing Instructions/Frame with main cylinder|Assembling the frame]]====
===Main Frame Preparation===
You'll need to have finished all other components in '''Machine Core''' and '''Frame Preparation''' and 2 [[CEB Press/Manufacturing Instructions/Leg Holders|Leg Holders]]
<ol><li value="12">[http://makeprojects.com/Project/CEB-Wide-Cylinder-Supports/1735/1 Wide Cylinder Supports]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-Small-components/1736/1 Main Frame Small Components]
<li>[http://makeprojects.com/Project/CEB-Main-Frame-U-Channel-Prep/1737/1 Main Frame U-Channel Prep]-Still needs fab drawings</ol>
<ol><li value="15">[http://makeprojects.com/Project/CEB-Press-Feet/1738/1 Make the Press Feet] <-link broken?
<li>[http://makeprojects.com/Project/CEB-Main-Cylinder-Prep/1739/1 Prepare the main cylinder]</ol>


===Main Frame Assembly===
<ol><li value="17">[http://makeprojects.com/Project/CEB-Main-Frame-Assemble-U-Channel/1740/1 Assemble U Channel]
<li>[http://makeprojects.com/Project/Fitting-the-Main-Cylinder/1414/1 Fit the Main Cylinder]
<li>[http://makeprojects.com/Project/CEB-Stretching-the-frame/1742/1 Stretch the frame]
<li>[http://makeprojects.com/Project/CEB-Frame-install-smaller-components-and-weld-spacers/1744/1 Weld the spacers]
<li>[http://makeprojects.com/Project/CEB-Main-frame-Install-Small-Components/1745/1 Install Small Components]
<li>[http://makeprojects.com/Project/CEB-Fit-the-Drawer-members/1746/1 Fit the Drawer Members]</ol>
===Hydraulics===
===Hydraulics===
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]
*[[CEB Press/Manufacturing Instructions/Hoses - Secondary cylinder hose unit|Hoses - Secondary cylinder hose unit]]


==Parts Assembly==
The purpose of this section is to assemble all of the parts you made in the '''parts fabrication''' section.
#[http://makeprojects.com/Project/Structural-Components/1437/1 Assemble the structural components]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assemble the Soil Loading System]
#[http://makeprojects.com/Project/CEB-Shaker-Assembly/1728/1 Shaker Assembly]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjust the Drawer]
#[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Install the secondary cylinder]
#[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-line the main cylinder]


==Paint==
# Cover the hydraulics and any other place that should not be painted.
# Check all external surfaces for sharp edges and smooth with angle grinder.
# Remove any surface rust with wire brush and / or sandpaper.
# Apply a thorough coating of paint to all steel surfaces.
# Allow 24 hours to dry before handling.


=Electronic Components Assembly=


#[[CEB Press/Manufacturing Instructions/Linked Extension Cord|Linked Extension Cord]]
#[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
#[[CEB Press/Manufacturing Instructions/Case|Case]]
#[[CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2|Solenoid Driver v2]]
#[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]


 
=Final Machine Integration=
 
#[[CEB Press/Manufacturing Instructions/Mount Solenoid Valve Set And Controller Box|Mount Solenoid Valve Set, Controller Box and Sensors]]  
OPTION:
#[[CEB Press/Manufacturing Instructions/ElectrohydraulicIntegration|Electrohydraulic Integration]]
 
#[[CEB_Press_Control_Code|CEB Press Control Code]]
'''Manual'''
 
*[[CEB Press/Manufacturing Instructions/Hydraulic control valve|Hydraulic control valve]]-I will update with my manual version w/pictures and schematic. -Bunny 11/5
 
'''Automatic'''
 
*[[CEB Press/Manufacturing Instructions/Controller Box|Controller Box]]
*[[CEB Press/Manufacturing Instructions/Solenoid valve|Solenoid valve]]-This wiring is incorrect. -Bunny 12/21
*[[CEB Press/Manufacturing Instructions/Detroit Fab Lab Solenoid Driver|Solenoid Driver]]
*[[CEB Press/Manufacturing Instructions/Sensor Unit|Sensor Unit]]
 
==Assembly==
Before beginning assembly, insure you have finished all of the components listed above.
*[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly/1437/1 Assembling Structural Components]
*[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjusting the Drawer]- You'll need to have completed:
**[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly/1437/1 Assembling Structural Components]
*[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Soil-loading-system/1471/1 Assembling the Soil Loading System]- You'll need to have completed:
**[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly/1437/1 Assembling Structural Components]
*[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Installing-the-secondary-cylinder/1489/1 Installing the secondary cylinder]- You'll need to have completed:
**[http://makeprojects.com/Project/CEB-Press-Prototype-III-Assembly-Adjusting-the-drawer/1447/1 Adjusting the Drawer]
*[http://makeprojects.com/Project/Hard-lining-the-main-cylinder/1490/1 Hard-lining the main cylinder]- You'll need to have completed:
 
[[The Liberator Assembly | Final Assembly and Job Site Setup]]
 
==Programming==
 
An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.
 
Source code can be found at github: https://github.com/OSE/ceb-controller
 
Old code:
*[[CEB Control Source Code v1.01 Annotated]]
*[[CEB Control Source Code v1.01]]
*[[CEB Control Source Code v1.0]]
 
*[http://openpario.mime.oregonstate.edu/documents/537 Control Code Site]
 
==See Also==
[[Brianna Log]]


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Latest revision as of 00:15, 20 July 2014


CEB Press
   Home  |  Research & Development  |  Bill of Materials  |  Manufacturing Instructions  |  User's Manual  |  User Reviews    CEB Press.png

Overview

This page gives you all the information you need to make your CEB Press from stock steel and parts. The steps in Mechanical Fabrication and Electronic Components are independent of each other, but within each category, the suggested order should be followed. Once you finish both, you can continue on to Final Machine Integration. At that point, your machine can be used.

The entire fabrication procedure is contained in a master PDF file - CEB A-Z Fabrication Instructions 2011

Prototype IV Fabrication

Drawer

See Fabrication Diagram and Master Index for part numbers

  1. Tack two sets of 70 and 71 together
    1. Instead of 5/8" thickness for 70, use 1/2" thickness on one rail
    2. Tack so that 5/8" can be replaced with 1/2" if needed
    3. Grind tacks off top
    4. QC - work on a flat surface, so top side is within 1/64" inch even for both rails
    5. QC - tacks ground down to surface of rails as can be felt with a flat surface

Tools and Materials for Prototype III

  • Spreadsheet

  • Edit

https://docs.google.com/spreadsheet/ccc?key=0AlpsBarfpPkzdHF1TmxZQnVTU1dxbGF1a0V3MmZfcUE

Mechanical Fabrication

The purpose of this section is to build and assemble all mechanical components of the CEB. You must first cut the steel, then fabricate individual parts, then assemble them, and then paint the machine.

Steel Cut List

  • Cut the steel into the following lengths.
  • Label and separate cuts by "Step" number so you can easily find cuts for each step during the fabrication stage.
  • Note: Item Number and part number refer to CAD information. This is un-necessary if you are following the fabrication steps listed.
  • Also, from the sheet, torch the Hopper Sheet Metal and the simple plates.


Link to printable page.

Parts Fabrication

The purpose of this section is to assemble the cut steel into individual parts and assemblies.

Structural Components

  1. Simple Plates <-link broken ?
  2. Frame structural support components

Shaker

  1. Shaker Mount
  2. Shaker Hammer and Shaft
  3. Shaker Hydraulics

Hopper and Grate

  1. Hopper and Grate Supports
  2. Hopper Sheet Metal
  3. Hopper Mounting plate <-link broken ?
  4. Grate

Machine Core

  1. Soil Loading Drawer
  2. Roller Guides

<-link 11 broken ?

Main Frame Preparation

  1. Wide Cylinder Supports
  2. Main Frame Small Components
  3. Main Frame U-Channel Prep-Still needs fab drawings
  1. Make the Press Feet <-link broken?
  2. Prepare the main cylinder

Main Frame Assembly

  1. Assemble U Channel
  2. Fit the Main Cylinder
  3. Stretch the frame
  4. Weld the spacers
  5. Install Small Components
  6. Fit the Drawer Members

Hydraulics

Parts Assembly

The purpose of this section is to assemble all of the parts you made in the parts fabrication section.

  1. Assemble the structural components
  2. Assemble the Soil Loading System
  3. Shaker Assembly
  4. Adjust the Drawer
  5. Install the secondary cylinder
  6. Hard-line the main cylinder

Paint

  1. Cover the hydraulics and any other place that should not be painted.
  2. Check all external surfaces for sharp edges and smooth with angle grinder.
  3. Remove any surface rust with wire brush and / or sandpaper.
  4. Apply a thorough coating of paint to all steel surfaces.
  5. Allow 24 hours to dry before handling.

Electronic Components Assembly

  1. Linked Extension Cord
  2. Sensor Unit
  3. Case
  4. Solenoid Driver v2
  5. Controller Box

Final Machine Integration

  1. Mount Solenoid Valve Set, Controller Box and Sensors
  2. Electrohydraulic Integration
  3. CEB Press Control Code


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