D3D Universal: Difference between revisions

From Open Source Ecology
Jump to navigation Jump to search
Line 292: Line 292:
=Build, Production Manuals=
=Build, Production Manuals=
*[[D3D Universal Build Manual]]
*[[D3D Universal Build Manual]]
=D3D Universal Production Manual=
*[[D3D Universal Production Manual]]
*[[D3D Universal Production Manual]]


Revision as of 19:53, 28 February 2020

D3du.jpg

We are now producing kits and finished machines - see https://www.opensourceecology.org/d3d-universal-2/


HintLightbulb.png Hint: Our next build workshop is March 14 - 17 - see https://www.opensourceecology.org/steam-camp-march-2020/

Product

  1. See D3D Simple Expandability Value Proposition

CAD

HintLightbulb.png Hint: Wire loom holder on z is missing

3D Printer

D3DS motor bracket.pngD3DS idler screwdown.png D3DS idler high screwdown.pngD3DS motor side screwdown.png D3DS motor side high screwdown.pngD3dsimple z foot.pngRework1.pngRework2.pngRework3.pngCarriagetosidemotor.jpgHighmotor47.pngHighidler47.pngFittingparts.pngD3DUyaxis.pngSmalleryaxis.pngRodsadded.pngBedaxis.pngPrint bed.pngYaxisnoprintbed.pngCarriagewithmagnets.pngBed.pngWorkingcopyofuniversal.pngBase.pngZaxis.pngXaxis.pngUniversalnearcompletion.jpgD3duniversalcad.png150rom.png157romY.pngWithcontrolpanel.pngEnlargedbase.pngFilamentspool.pngWithfilamentspool.pngWithspoolholder.pngPanelatrear.pngPanelatrearmod.pngControlpanel.pngSpoolholder.png Spoolholderrod.pngSpoolholder2.pngSpoolholdersassy.pngMergedspoolholdersassy.pngD3du12inchscaled.pngMonolithic base.pngNew spoolholder.pngNewbed.pngLoomclip.pngEndstopholder2.pngHolynewbed.png

Printer Extruder

HintLightbulb.png Hint: Note the small extruder gear shown is MK8- we are using an MK7. Note: Supervolcano nozzle has heat transfer issues, so we are using a 3 mm E3D v6 heat break with success (6mm threads on both sides - note that E3D v6 has 6 mm on the nozzle side, 7 mm on the cold side. Can also test Titan Aero v6 1.75 mm - which appears to have 6 mm thread on both sides. 3mm titan aero is definitely 6 mm thread on each side: see E3D_Titan_Aero_Extruder#CAD

Notes: Still missing from final assembly by MJ: fan, heat sink heat exchanger, MK7 gear, spring. In final CAD of extruder assy, heat break does not stick out of the heat sink. In reality, it sticks out about 3 mm. Where is the discrepancy if the heat break is 25 mm long?

Earlymodel.pngExtruderspring.pngVolcanoheaterblock.png Cc heat sink block jig 03NOV2019.pngDynamicblower.jpgWithsensor.pngSteppermotor.pngSteppermotor2.pngExtruderwithmotorandsensor.pngExtrCoolSensPltr.pngDrivegear.pngCc bearing hobbolt 04NOV2019.pngChrisStartupCampFinal.pngRecessedAndOversizedHoles.png3heatbreak.pngExtruder motor bracket.pngMainextruderpart.png Secondxtruderpart.pngSimple extruder assembly.pngSimpleextruderassy.pngFixedhole.pngCc spring tensioner.pngTensioner.pngTensionerandbearingadded.pngAddedmotor.pngFixingholes.pngFansimple.pngThickenedweb.pngAddedgusset.png07cutrightside.pngWithheaterandfan.pngFixingsink.pngFixedsink.pngHeatsinkdims.pngFinalextruder.pngHeatsink.pngTrimmedbottomformotor.pngFinal.pngGussetedtensioner.png

Control Panel

See more at 3D Printer Control Panel

Framev1902.pngPowersupply v1904.pngRAMPS14 v1904.pngStepperdriver v1904.pngSsr v1904.pngSmartcontroller v1904.pngGfci v1904.pngControlpanel v1904.pngControlpanel+frame v1904.pngControlpanel+panel v1904.pngControlpanelproper v1904.pngControlpanelwithmounts v1904.pngWirecover v1904.pngPanelonly v1904.pngBentpanel v1904.pngHeatbed wirelock.pngFinalcontrolpanel.pngOntrolpanelseated.png D3DPlugInner.png D3DPlugCover.png

Plotter

HintLightbulb.png Hint: Amazing, works out of box. Improvements: raise tip next to carriage. Double-sided attachment. Probe on right, not left, to optimize print area

D3duniversalmill.pngD3dsimple2.pngD3Duniversalplotter1.jpgPlotterpen.jpgSiompleextruder2.pngPenholderclamp.pngWithcarriagemount.pngMjpenholder.pngClampwithsensholder.png

Mill

Simplespindle.pngCc export issue 22OCT2019.pngUno3d.jpgElectricmotor.png

Technical Drawing Library

Useful technical drawings for fabricating parts:

  1. File:Heatsinktechdraw.FCSTD - heat sink dimensional drawing

Diagram

edit

BOM

edit

Working Doc

Includes Review and Data Collection

edit


Development Template
Description Link to Work Product %
DESIGN
1 Requirements + Value Proposition [[{{{0}}} Requirements + Value Proposition]] {{{1}}}
2 Industry_Standards [[{{{0}}} Industry Standards]] 50
3 Conceptual Design [[{{{0}}} Conceptual Design]] {{{3}}}
4 Module Breakdown [[{{{0}}} Module Breakdown]] {{{4}}}
5 3D CAD [[{{{0}}} 3D CAD]] {{{5}}}
6 Calculations [[{{{0}}} Calculations]] {{{6}}}
7 Electronics Design [[{{{0}}} Electronics Design]] {{{7}}}
8 Wiring and Plumbing [[{{{0}}} Wiring and Plumbing]] {{{8}}}
9 Software [[{{{0}}} Software]] {{{9}}}
BILL OF MATERIALS
10 BOM [[{{{0}}} BOM]] 50
11 vBOM [[{{{0}}} vBOM]] {{{11}}}
12 CAM Files [[{{{0}}} CAM Files]] {{{12}}}
13 Cut List [[{{{0}}} Cut List]] {{{13}}}
BUILD
14 Build Instructions [[{{{0}}} Build Instructions]] 20
15 Fabrication Drawings [[{{{0}}} Fabrication Drawings]] {{{15}}}
16 Exploded Part Diagram [[{{{0}}} Exploded Part Diagram]] {{{16}}}
17 Production Engineering [[{{{0}}} Production Engineering]] {{{17}}}
DATA COLLECTION
18 Build Pictures and Video [[{{{0}}} Build Pictures and Video]] {{{18}}}
19 Data Collection [[{{{0}}} Data Collection]] {{{19}}}
20 Future Work [[{{{0}}} Future Work]] {{{20}}}



Build

Cut List

  1. [6] 8 mm rods, 12" each
  2. [1] 8 mm rod, 3D printed,
  3. [1] 2x12 lumber, 12.5" long
  4. [3] belts, 26" long

D3D Universal Axis

Platform on stilts so extruder reaches bed:

Nozzle does not reach bed:

Extruder Build


Plotter Build

Design Concepts

Plotter

embedded my website on wiki https://feadi.github.io/OSE/.

Played with gtlf-viewer

Wiring

Software

  1. Printer - Marlin, Lulzbot Cura, OSE Linux, FeF Microfactory printer profiles

Plotter File Generation

  1. Plotter - Using Inkscape to Generate Gcode

Code

Firmware

Production Engineering

D3D Universal Production Engineering

Product

See D3D Universal Product Page.

Build, Production Manuals

D3D Universal Production Manual

Troubleshooting

Clog troubleshooting 1st step in checklist [16]

FAQ

Links

Retrieved from "https://wiki.opensourceecology.org/index.php?title=D3D_Universal&oldid=212189"