CEB Press/Manufacturing Instructions

Ordered Guide

• Brick Holder Plate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Brick_Holder_Plate

• Controller Mount

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Mount

• Dirt-keeper Plate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Dirt-Keeper_Plate

• Valve Mount

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Valve_Mount

• [12] Leg Holders

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Leg_Holders

• [4] Legs

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Legs

• [4] Feet

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Feet

• Primary Arms

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_primary

• Secondary Arms

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_secondary

• Grate Mounts

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Grate_mounts

• Hopper Supports

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_supports

• Hopper Sheet Metal

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_sheet_metal

• Hopper Mounting Plate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_mounting_plate

• Soil Grate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_grate

• Soil Shaker Motor Unit

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker_motor_unit

• Soil Shaker

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker

• Soil Loading Drawer

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_loading_drawer

• Roller Guides

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Roller_guides

• Wide Cylinder Supports

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Wide_Cylinder_Supports

• Primary Cylinder Preparation

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Cylinder_Preparation

• Main Frame Preparation

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Frame_Preparation

• Main Frame Assembly

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Frame_with_main_cylinder

• Secondary Cylinder Hose Unit

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hoses_-_Secondary_cylinder_hose_unit

• Linked Extension Cord

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Linked_Extension_Cord

• [2] Sensor Unit

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Sensor_Unit

• Case

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Case

• Solenoid Driver v2

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Detroit_Fab_Lab_Solenoid_Driver_v2

• Controller Box

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Box

• Structural Assembly

http://opensourceecology.org/wiki/The_Liberator_Assembly

• Electrohydraulic Integration

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/ElectrohydraulicIntegration

Instructionals

Instructionals start from level zero and branch out into further components. Branched instructionals are linked in the ordered guide for ease of reference.

Structural

• Primary Arms

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_primary

• Secondary Arms

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_secondary

• Feet

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Feet

• Main Frame Preparation

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Frame_Preparation

• Main Frame Assembly

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Frame_with_main_cylinder

• Soil Grate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_grate

• Grate Mounts

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Grate_mounts

• Hopper (sheet metal)

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_sheet_metal

• Hopper (mounting plate)

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_mounting_plate

• Hopper (supports)

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_supports

• Legs

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Legs

• Leg Holders

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Leg_Holders

• Controller Mount

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Mount

• Dirt-keeper Plate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Dirt-Keeper_Plate

• Brick Holder Plate

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Brick_Holder_Plate

• Valve Mount

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Valve_Mount

• Roller Guides

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Roller_guides

• Soil Loading Drawer

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_loading_drawer

• Soil Shaker

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker

• Wide Cylinder Supports

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Wide_Cylinder_Supports

Hydraulics

• Primary Cylinder Preparation

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Cylinder_Preparation

• Secondary Cylinder Hose Unit

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hoses_-_Secondary_cylinder_hose_unit

• Soil Shaker Motor Unit

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker_motor_unit

Electronics

• Controller Box

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Box

Major Assemblies

• Electrohydraulic Integration

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/ElectrohydraulicIntegration

• Structural Assembly

http://opensourceecology.org/wiki/The_Liberator_Assembly

Programming

• Code Upload

http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Code_Upload

OLD Template (leaves no space for comments, messy and inefficient editing process: difficult to revise information)

Warning: The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see Talk:CEB_Press#Documentation_overhaul_in_progress. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed. The CEB CAD model visible above is known, for instance, to outdated with incorrect dimensions on some parts; it will likely be updated only after every component part is thoroughly reviewed and made current.

This page is the starting point for making a CEB Press:

• The Fabrication section details the process of making the parts from raw materials
• The Assembly section identifies the process of putting the parts together to form the machine
• The Programming section deals with automating the process by using a microcontroller called an Arduino to control the hydraulic system
• The Testing section describes processes to perform to test the functionality of a CEB Press

Fabrication

Unless otherwise noted, all steps are independent and can be done in any order.

Simple plates

Good to start with, all you need to do is punch/drill holes.

• Brick Holder Plate
• Controller Mount
• Dirt-Keeper Plate
• Valve Mount

Structural Supports

• Leg Holders
• Legs
• Feet
  • Needs 4 Leg Holders
• Arms - primary-
• Arms - secondary
  • Needs 8 Leg Holders
• Grate mounts-
• Hopper supports-
  • Needs Soil Shaker (this should be dis-assembled, although you can do it assembled, its just heavier and more difficult to maneuver.)

Soil Loading System

• Hopper sheet metal-
• Hopper mounting plate
• Soil grate-
• Soil Shaker motor unit-
• Soil Shaker - needs fab drawings

Machine Core

• Soil loading drawer
• Roller guides

Frame Preparation

• Wide Cylinder Supports
• Main Cylinder Preparation
• Main Frame Preparation

Assembling the frame

You'll need to have finished all other components in Machine Core and Frame Preparation and 2 Leg Holders

Hydraulics

• Hoses - Secondary cylinder hose unit

OPTION:

Manual

• Hydraulic control valve-I will update with my manual version w/pictures and schematic. -Bunny 11/5

Automatic

• Controller Box
• Solenoid valve-This wiring is incorrect. -Bunny 12/21
• Solenoid Driver
• Sensor Unit

Assembly

Before beginning assembly, insure you have finished all of the components listed above.

• Assembling Structural Components
• Adjusting the Drawer- You'll need to have completed:
  • Assembling Structural Components
• Assembling the Soil Loading System- You'll need to have completed:
  • Assembling Structural Components
• Installing the secondary cylinder- You'll need to have completed:
  • Adjusting the Drawer
• Hard-lining the main cylinder- You'll need to have completed:

Final Assembly and Job Site Setup

Programming

An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.

Source code can be found at github: https://github.com/OSE/ceb-controller

Old code:

• CEB Control Source Code v1.01 Annotated
• CEB Control Source Code v1.01
• CEB Control Source Code v1.0

• Control Code Site

See Also

Brianna Log

The Global Village Construction Set
Habitat	CEB Press	Cement Mixer	Sawmill	Bulldozer	Backhoe
Agriculture	Tractor	Seeder	Hay Rake	Well-Drilling Rig
	Microtractor	Soil Pulverizer	Spader	Hay Cutter	Trencher
	Bakery Oven	Dairy Milker	Microcombine	Baler
Industry	Multimachine	Ironworker	Laser Cutter	Welder	Plasma Cutter
	CNC Torch Table	Metal Roller	Rod and Wire Mill	Press Forge	Universal Rotor
	3D Printer	3D Scanner	CNC Circuit Mill	Industrial Robot	Chipper Hammermill
	Drill Press	Induction Furnace
Energy	Power Cube	Gasifier Burner	Solar Concentrator	Electric Motor Generator	Hydraulic Motor
	Steam Engine	Heat Exchanger	Wind Turbine	Pelletizer	Universal Power Supply
	Nickel-Iron Battery
Materials	Aluminum Extractor	Bioplastic Extruder
Transportation	Car	Truck
Key	Design	Planning	Prototype	Almost done	Full Release