CEB Press/Manufacturing Instructions
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Ordered Guide
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Brick_Holder_Plate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Mount
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Dirt-Keeper_Plate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Valve_Mount
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Leg_Holders
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Legs
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Feet
- Primary Arms
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_primary
- Secondary Arms
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_secondary
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Grate_mounts
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_supports
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_sheet_metal
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_mounting_plate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_grate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker_motor_unit
- Soil Shaker
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker
- Soil Loading Drawer
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_loading_drawer
- Roller Guides
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Roller_guides
- Wide Cylinder Supports
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Wide_Cylinder_Supports
- Primary Cylinder Preparation
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Cylinder_Preparation
- Main Frame Preparation
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Frame_Preparation
- Main Frame Assembly
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Frame_with_main_cylinder
- Secondary Cylinder Hose Unit
- Solenoid Valve Set
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Solenoid_valve
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Linked_Extension_Cord
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Sensor_Unit
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Case
- Solenoid Driver v2
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Box
- Structural Assembly
http://opensourceecology.org/wiki/The_Liberator_Assembly
- Mount Solenoid Valve Set and Controller Box
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/ElectrohydraulicIntegration
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Code_Upload
Instructionals
Instructionals start from level zero and branch out into further components. Branched instructionals are linked in the ordered guide for ease of reference.
Structural
- Primary Arms
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_primary
- Secondary Arms
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Arms_-_secondary
- Feet
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Feet
- Main Frame Preparation
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Frame_Preparation
- Main Frame Assembly
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Frame_with_main_cylinder
- Soil Grate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_grate
- Grate Mounts
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Grate_mounts
- Hopper (sheet metal)
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_sheet_metal
- Hopper (mounting plate)
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_mounting_plate
- Hopper (supports)
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Hopper_supports
- Legs
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Legs
- Leg Holders
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Leg_Holders
- Controller Mount
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Mount
- Dirt-keeper Plate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Dirt-Keeper_Plate
- Brick Holder Plate
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Brick_Holder_Plate
- Valve Mount
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Valve_Mount
- Roller Guides
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Roller_guides
- Soil Loading Drawer
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_loading_drawer
- Soil Shaker
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker
- Wide Cylinder Supports
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Wide_Cylinder_Supports
Hydraulics
- Primary Cylinder Preparation
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Main_Cylinder_Preparation
- Secondary Cylinder Hose Unit
- Soil Shaker Motor Unit
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Soil_Shaker_motor_unit
- Solenoid Valve Set
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Solenoid_valve
Electronics
- Controller Box
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Controller_Box
Major Assemblies
- Structural Assembly
http://opensourceecology.org/wiki/The_Liberator_Assembly
- Mount Solenoid Valve Set and Controller Box
- Electrohydraulic Integration
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/ElectrohydraulicIntegration
Programming
- Code Upload
http://opensourceecology.org/wiki/CEB_Press/Manufacturing_Instructions/Code_Upload
OLD Template (leaves no space for comments, messy and inefficient editing process: difficult to revise information)
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OLD 3D Overview (wrong assembly location of controller box and solenoid valve set
Warning: The documentation for the CEB Press is undergoing a thorough overhaul. CAD models and written directions are presently obsolete. For more information, see Talk:CEB_Press#Documentation_overhaul_in_progress. When the models, specifications and text on this article have been thoroughly reviewed, updated when necessary, and confirmed as whole and accurate, this warning may be removed. The CEB CAD model visible above is known, for instance, to outdated with incorrect dimensions on some parts; it will likely be updated only after every component part is thoroughly reviewed and made current.
This page is the starting point for making a CEB Press:
- The Fabrication section details the process of making the parts from raw materials
- The Assembly section identifies the process of putting the parts together to form the machine
- The Programming section deals with automating the process by using a microcontroller called an Arduino to control the hydraulic system
- The Testing section describes processes to perform to test the functionality of a CEB Press
Fabrication
Unless otherwise noted, all steps are independent and can be done in any order.
Simple plates
Good to start with, all you need to do is punch/drill holes.
Structural Supports
- Leg Holders
- Legs
- Feet
- Needs 4 Leg Holders
- Arms - primary-
- Arms - secondary
- Needs 8 Leg Holders
- Grate mounts-
- Hopper supports-
- Needs Soil Shaker (this should be dis-assembled, although you can do it assembled, its just heavier and more difficult to maneuver.)
Soil Loading System
- Hopper sheet metal-
- Hopper mounting plate
- Soil grate-
- Soil Shaker motor unit-
- Soil Shaker - needs fab drawings
Machine Core
Frame Preparation
Assembling the frame
You'll need to have finished all other components in Machine Core and Frame Preparation and 2 Leg Holders
Hydraulics
OPTION:
- Manual
- Hydraulic control valve-I will update with my manual version w/pictures and schematic. -Bunny 11/5
- Automatic
- Controller Box
- Solenoid valve-This wiring is incorrect. -Bunny 12/21
- Solenoid Driver
- Sensor Unit
Assembly
Before beginning assembly, insure you have finished all of the components listed above.
- Assembling Structural Components
- Adjusting the Drawer- You'll need to have completed:
- Assembling the Soil Loading System- You'll need to have completed:
- Installing the secondary cylinder- You'll need to have completed:
- Hard-lining the main cylinder- You'll need to have completed:
Final Assembly and Job Site Setup
Programming
An Arduino is the microprocessor that controls the CEB Press's actions. It must be programmed with the CEB Press's unique program for making bricks.
Source code can be found at github: https://github.com/OSE/ceb-controller
Old code:
See Also